Morgan Rushworth XPH Hybrid CNC Press Brake

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The Morgan Rushworth XPH range of hybrid press brakes are designed with an individual electro-hydraulic servo drive system for each of the left and right cylinders. With this system the hydraulics run on demand when the foot pedal is activated, rather than having a pump running continuously. This results in lower energy usage than a standard hydraulic machine as well as faster cycle times and extremely high accuracy.

All models are fitted with the ESA VIS-875W CNC control featuring a 21” touch screen and both numerical and 2D graphical program entry. These machines follow a rigorous design and manufacturing process to ensure minimum deflection of the machine frame under maximum working pressure. AKAS laser tooling guards are standard and offer a vastly improved operator experience without compromising safety.

A comprehensive range of options are available to fully tailor the machine to requirements including 6-axis or 8-axis configurations.

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Gallery & Video

ESA VIS-875W Controller

ESA 675 Controller

Sheet Follower Arms (Optional)

Technical Specs

MODEL	STOCK CODE	BENDING POWER	BENDING LENGTH	DIST BETWEEN COLUMNS	Y APPROACH SPEED	Y WORKING SPEED	Y RETURN SPEED	TRAVEL IN X AXIS	*X AXIS SPEED*	TRAVEL IN R AXIS	R AXIS SPEED	NO OF BACK GAUGE FINGERS	NO OF SHEET SUPPORT ARMS	*OIL CAPACITY*	MOTOR POWER	STROKE	DAYLIGHT	THROAT DEPTH	TABLE HEIGHT	TABLE WIDTH	LENGTH	WIDTH	HEIGHT	WEIGHT

		Tonne	A mm	B mm	mm/sec	mm/sec	mm/sec	mm	mm/sec	mm	mm/sec			litres	kw	C mm	D mm	E mm	F mm	G mm	L mm	W mm	H mm	kg

XPH 3100/110	M5340	110	3100	2550	200	10	200	750	350	160	240	2	2	2 x 34.5	2 x 6.0	260	530	410	880	60	4,850	2,790	2,905	8,400
XPH 3100/150	M5341	150	3100	2550	200	10	200	750	350	160	240	2	2	2 x 55	2 x 9.2	260	530	410	880	60	4,850	2,800	2,905	9,700
XPH 3100/190	M5342	190	3100	2550	200	10	200	750	350	160	240	2	2	2 x 55	2 x 9.2	260	530	410	880	90	4,850	2,800	2,905	10,000
XPH 3100/240	M5343	240	3100	2550	200	10	200	750	350	160	240	2	2	2 x 55	2 x 9.2	260	530	410	880	90	4,850	2,810	2,905	11,000
XPH 3100/300	M5344	300	3100	2550	200	10	200	750	350	160	240	2	2	2 x 55	2 x 9.2	320	660	410	905	380	4,850	3,015	3,150	15,000
XPH 4100/150	M5349	150	4100	3550	200	10	200	750	350	160	240	4	4	2 x 55	2 x 9.2	260	530	410	880	90	5,850	2,800	2,905	12,000
XPH 4100/190	M5350	190	4100	3550	200	10	200	750	350	160	240	4	4	2 x 55	2 x 9.2	260	530	410	880	90	5,850	2,800	2,905	12,500
XPH 4100/240	M5351	240	4100	3550	200	10	200	750	350	160	240	4	4	2 x 55	2 x 9.2	260	530	410	880	90	5,850	2,810	2,905	14,000
XPH 4100/300	M5352	300	4100	3550	200	10	200	750	350	160	240	4	4	2 x 55	2 x 9.2	320	635	410	980	280	5,850	3,020	3,200	18,500

Morgan Rushworth Press Brake PBXS Diagram

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Features & Options

Features

Approximately 60% less energy use when idle
Approximately 45% less energy use during bending
Approximately 30% faster cycle times
ESA VIS-875W multi-axis CNC control with numerical and 2D graphical programming and 2D or 3D visualisation
Control mounted on height adjustable pendant arm
Fully synchronised CNC control of left and right upper beam cylinder position – Y1 + Y2 axis
CNC control of back gauge depth – X axis
CNC control of back gauge height – R axis
Manual side to side movement of back gauge fingers – Z axis
Euro style top tool holders with intermediates
Sectionalised goose neck top tool and multi vee bottom die
CNC bottom tool crowning system
AKAS laser tooling guards for enhanced ease of use

Options

Optional off line ESA Bend 3D Software with Control Viewer
Independent CNC control of side to side movement of back gauge fingers – Z1 + Z2 axis
Independent CNC tower back gauge system – X1 + R1 + Z1, X2 + R2 + Z2
Laser angle measurement system with live feedback to CNC control
Quick release top tool clamping system
Hydraulic top and bottom tool clamping system
Additional back gauge fingers
Additional front support arms
CNC sheet follower support arms
Parking area for sheet follower support arms – one per side

Full Description

Morgan Rushworth XPH Hybrid Press Brakes: The Future of Precision and Efficiency

The Morgan Rushworth XPH hybrid press brakes are a cutting-edge solution for sheet metal bending, combining the energy efficiency of servo-electric technology with the powerful performance of hydraulic systems. These advanced press brakes are designed with an individual electro-hydraulic servo drive system for each cylinder, offering superior precision, faster cycle times, and reduced energy consumption. Ideal for industries such as metal fabrication, aerospace, automotive, and construction, the XPH range delivers unmatched reliability and performance for modern manufacturing needs.

Superior Energy Efficiency and Cost Savings

Unlike traditional hydraulic press brakes, the XPH range activates hydraulics only when needed, significantly reducing energy consumption. The on-demand operation ensures that energy is used only during bending, lowering operational costs and minimising the environmental impact. Businesses seeking to improve sustainability while saving on energy bills will find the Morgan Rushworth XPH press brakes a perfect choice.

The energy-efficient design also reduces wear on critical components, leading to lower maintenance costs. With no continuously running pumps, these machines offer longer service life and improved cost-effectiveness, making them a smart investment for businesses of all sizes.

Advanced CNC Control for Precision

All models in the XPH range are fitted with the ESA VIS-875W CNC controller, featuring a 21” touch screen for seamless programming. This advanced control system supports numerical and 2D graphical program entry, making it easier to set up and visualise complex bending operations. The graphical interface reduces operator errors and ensures consistent results, even for intricate projects.

The ESA VIS-875W CNC controller allows operators to streamline workflows and optimise production, making these press brakes ideal for precision sheet metal bending. Its user-friendly design ensures that operators of all skill levels can quickly learn and operate the machine, enhancing overall productivity.

High-Performance Design

Built with a monoblock welded steel frame, the Morgan Rushworth XPH press brakes minimise deflection under maximum working pressure, ensuring long-term durability and reliable performance. The electro-hydraulic servo drive system synchronises the left and right cylinders with 0.01mm accuracy, delivering unparalleled precision for high-tolerance applications.

The inclusion of AKAS laser tooling guards enhances safety without compromising visibility or ease of use. These guards protect operators while allowing them to maintain full control of the bending process, ensuring a safe and efficient working environment.

Customisation and Versatility

The XPH range is highly versatile, offering a wide selection of optional features to tailor the machine to specific production needs. Businesses can choose from 6-axis or 8-axis configurations, providing enhanced flexibility for complex bending operations. Additional upgrades, such as anti-deflection systems, advanced back gauge controls, and specialised tooling, further expand the machine’s capabilities.

With models ranging from 110 tonnes to 300 tonnes and bending lengths of 3100mm or 4100mm, the Morgan Rushworth XPH hybrid press brakes cater to a broad spectrum of applications. From precision bending for intricate parts to heavy-duty operations, these machines can handle diverse projects with ease.

Benefits of the XPH Hybrid Press Brakes

Energy Efficiency: On-demand hydraulics reduce energy consumption, lowering operational costs.
High Precision: Achieve 0.01mm accuracy with synchronised electro-hydraulic systems.
Customisation: Tailor the machine with multi-axis configurations and specialised options.
Safety: AKAS laser tooling guards ensure operator safety without compromising visibility.
Reliability: Fewer moving parts result in lower maintenance needs and less downtime.
Versatility: Suitable for a wide range of industries and applications.

Ideal for Diverse Industries

The Morgan Rushworth XPH hybrid press brakes are designed to meet the needs of various industries, including:

Metal Fabrication: For precision bending of custom components.
Aerospace: Achieve high tolerances for critical parts.
Automotive: Ideal for bending parts with complex geometries.
Construction: Handle large-scale structural components with ease.

Their ability to handle intricate bending operations with consistent accuracy makes these machines an asset for both small-scale and large-scale production environments.

Why Choose Morgan Rushworth XPH Hybrid Press Brakes?

Morgan Rushworth has a long-standing reputation for delivering high-quality machinery that combines innovative technology with robust design. The XPH range continues this legacy, providing businesses with a state-of-the-art sheet metal bending solution that prioritises precision, efficiency, and reliability.

By investing in the Morgan Rushworth XPH hybrid press brakes, businesses can reduce operational costs, improve productivity, and meet sustainability goals. With customisation options available, these machines can be tailored to adapt to evolving production requirements, ensuring a future-proof investment.

Conclusion

The Morgan Rushworth XPH hybrid press brakes set a new standard for energy-efficient, high-precision sheet metal bending. With their innovative electro-hydraulic servo drive system, advanced CNC control, and robust construction, these machines deliver exceptional performance for a wide range of applications. Whether you need a machine for precision bending or heavy-duty operations, the XPH range offers the versatility and reliability your business needs to stay competitive.

For more information on the Morgan Rushworth XPH hybrid press brakes, or to find the perfect model for your business, contact our team today. Let us help you take your sheet metal fabrication to the next level.