Sterling STC 440 DGAS CNC Twin-Column Automatic Bandsaw
As close to flawless cutting as you can be
The Sterling DGAS range of twin column CNC vice feed automatic bandsaws provide unique double mitre capability, offering a production solution for automatic mitre cutting in both small and large sections.
With the addition of a touchscreen CNC control, the CNC system then controls the cutting process entirely throughout the cycle dictating the angle of cut and length of cut to extreme accuracy.
The DGAS has the capability to be programmed offline for removal of operator error. The servo drive system can reduce the cutting tolerances close to zero error margin.
STC DGAS is ideal for mass production and bundle cutting of solid material, tube and profile.
MODEL | STC440 DGAS CNC | ||||||
Capacity | 0° | +30° | +45° | +60° | -30° | -45° | |
◯ Round | mm | 440 | 440 | 440 | 325 | 440 | 425 |
□ Flat | mm | 440 | 440 | 440 | 325 | 440 | 425 |
▭ Square | mm | 640 x 440 | 605 x 440 | 495 x 440 | 325 x 440 | 545 x 440 | 425 x 440 |
Bed Height | 855 | ||||||
Main Drive Motor | kW | 4 | |||||
Hydraulic Motor | kW | 1.1 | |||||
Cutting Speeds | m/min. | 20 – 100 | |||||
Band Dimensions | mm | 6,000 x 41 x 1.3 | |||||
Tolerances | mm | 0.1 | |||||
PLC Controller | Omron (Save up to 30 Programs – 10 Steps per program) | ||||||
Program | CNC Touchscreen for precise programming | ||||||
Stroke Length | mm | 2,500mm | |||||
Remnant Piece (Scrap Length) | mm | 290 (Automatic Mode) 55 (Manual Mode) | |||||
Max. Feeding | mm | 6,000 | |||||
Length | mm | 3,150 | |||||
Width | mm | 4,200 | |||||
Height | mm | 2,200 | |||||
Weight | kg | 2,000 | |||||
Operation | Automatic | ||||||
Vice | Hydraulic | ||||||
Vice Feed | Hydraulic |
Features
- Heavy duty CNC automatic double mitring vice feed bandsaw system allowing repeat accurate cutting of mitred profiles
- Dual feeding system, automatically selected by the machine based on your cutting length
- 2,500mm stroke feeding system
- Offline programming capability
- CNC Touchscreen control (Save up to 30 Programs – 10 Steps per program)
- Powered double mitre Particularly suited for h-beam and hollow section materials
- Variable blade speed allowing full spectrum of materials to be cut
- Extremely accurate up to 0.01mm servo index vice feeding system
- Exceptionally heavy-duty with dual linear guidance
Options
- 3m Length of outfeed Free Running Roller Conveyor
- 3m Length of infeed Free Running Roller Conveyor
- Spray Mist Micro Coolant System (requires an air supply)
- Laser Line illumination of cut line
- Hydraulic Top Bundling Clamp
- Chip Conveyor
The Sterling DGAS range of twin column CNC vice feed automatic bandsaws provide unique double mitre capability, offering a production solution for automatic mitre cutting in both small and large sections.
With the addition of a touchscreen CNC control, the CNC system then controls the cutting process entirely throughout the cycle dictating the angle of cut and length of cut to extreme accuracy.
The controller allows:
- Customisable Steps: You can enter up to 10 different steps, each with adjustable length and angle values.
- Program Storage: A total of 30 different programs, each containing 10 steps, can be saved for future use.
- Visual Material Shape: The material shape for the selected step is displayed on the screen.
- Material Width Measurement: The material width is measured via an encoder in the feeder vice. If the measured width differs from the entered value, the machine will not start the cutting process.
- Minimum Cutting Length Calculation: The system automatically calculates the minimum material length that can be cut, based on the entered width and angle values.
- Automatic Angle Selection: When processing the next length, the system automatically selects the length closest to the last angle for optimal cutting.
- Dual Feeder System: For longer materials, the rack and pinion system is used, while the ball screw axis is engaged for shorter materials.
- Z-Axis Monitoring: With the encoder on the Z-axis, the bow position and speed are displayed on the screen, allowing for real-time monitoring.
The DGAS has the capability to be programmed offline for removal of operator error. The servo drive system can reduce the cutting tolerances close to zero error margin.
STC DGAS is ideal for mass production and bundle cutting of solid material, tube and profile.
Ideal for cutting round, square or rectangular section, bandsaws like this Sterling STC 440 DGAS CNC Twin-Column Automatic Bandsaw are the mainstay of virtually any fabrication shop in the UK. We offer a wide range of Sterling and Bianco Bandsaws, to fit with your cutting requirements, look at the rest of the range here.
We can also supply blades and coolant too, these can be purchased directly off our tooling website. All of our Saws are supplied with a starter set of our Goldcut Blades, we will discuss with you the material you will be cutting to ensure they will meet your requirements and a free container of coolant, so your new saw is ready to begin cutting straight away as soon as it’s delivered to you!