Morgan Rushworth DPR Powered Sheet Metal Bending Rolls

The Morgan Rushworth DPR Powered Sheet Metal Bending Rolls are designed for light-duty applications, handling materials from 0.6mm to 0.8mm thick with bending lengths up to 1050mm. The asymmetric design provides pre-bending capability, reducing flat spots and ensuring smooth, accurate results.

Equipped with a top slip roll, the DPR range allows easy removal of cylindrical components, improving efficiency. Compact and powered, these machines are ideal for workshops needing reliable performance, precision, and operation for light material bending.

Morgan Rushworth DPR Powered Sheet Metal Bending Rolls imageMorgan Rushworth DPR Powered Sheet Metal Bending Rolls image
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Asymmetrical Rolls
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Top Slip Rolls
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Top Roll to Slip
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Manual Pinching of Bottom Roll
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Heavy Duty Motor
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Trip Wire Mechanism
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Foot Pedal Control
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Asymmetrical Bending DiagramAsymmetrical Bending Diagram
Newspaper article about the history of Morgan Rushworth bending rollsNewspaper article about the history of Morgan Rushworth bending rolls
MODEL STOCK CODE BENDING LENGTH PRE BENDING MAX THICKNESS TOP ROLL DIA LENGTH HEIGHT WIDTH WEIGHT
mm mm mm mm mm mm mm kg
DPR 1050/46 M3609 1050 0.6 0.8 46 1500 1120 700 210
DPR 1050/56 M3610 1050 0.8 1 56 1500 1120 700 240

Capacities are given for 250 N/mm² plate yielding strength

Features

  • Top roll to slip
  • Powered rotation
  • Crowned Rolls
  • Manually adjusted side roll for up and down translation
  • Manual pinching of bottom roll

Options

  • Induction hardened rolls
  • Parallel Rolls
  • Powered side roll up and down translation
  • DRO for side roll position

Morgan Rushworth DPR Powered Sheet Metal Bending Rolls

The Morgan Rushworth DPR Powered Sheet Metal Bending Rolls are designed to deliver precision, efficiency, and ease of use for light-duty bending tasks. With a capacity to handle materials ranging from 0.6mm to 0.8mm thick and bending lengths up to 1050mm, the DPR range is ideal for producing cylindrical and curved components for various applications. These machines combine advanced functionality with powered operation, making them suitable for workshops requiring faster and more consistent results than manual machines can deliver.

The DPR range is built on the principles of durability, precision, and ease of operation. All models in the range feature an asymmetric roll configuration, which provides pre-bending capability. This ensures that flat spots are minimised at the edges of the material, resulting in smooth, uniform bends and higher-quality finished products. The inclusion of a top slip roll mechanism further enhances usability by allowing for the removal of cylindrical components, even those with fully enclosed shapes, with minimal effort.

Powered Operation for Enhanced Efficiency

One of the key differences between the DPR and MBR ranges is the addition of powered operation in the DPR models. While the MBR range relies on manual effort to adjust and roll the material, the DPR machines are powered, significantly reducing operator workload. The powered rolls ensure that material is fed smoothly and consistently, making the process faster and less physically demanding.

This feature is particularly beneficial for workshops handling repetitive tasks or larger volumes of work. Powered operation not only improves productivity but also enhances precision by reducing the risk of operator error during the rolling process. The DPR range is a valuable choice for businesses needing reliable bending performance without the physical demands of manual machines.

Comparison with the MBR Range

Although both the DPR and MBR ranges are designed to deliver high-quality bending results, they cater to different needs and levels of operation:

  • Material Capacity: The DPR range is designed for lighter materials, with a thickness capacity of 0.6mm to 0.8mm, compared to the MBR range’s 1.0mm to 3.0mm capacity. This makes the DPR models ideal for light-duty applications, while the MBR models are better suited for heavier-duty tasks.
  • Bending Lengths: The DPR range offers a maximum bending length of 1050mm, which is shorter than the MBR range’s 2050mm. This makes the DPR machines more compact and suited for smaller-scale projects.
  • Operation: The DPR machines are powered, offering faster and more consistent operation, whereas the MBR models are manually operated, giving the user full control over the process but requiring more physical effort.
  • Frame Construction: Both ranges feature durable construction, but the MBR models have a heavy-duty cast iron frame, making them more robust for high-stress applications.
  • Applications: The DPR range is perfect for light-duty, high-precision tasks in industries such as HVAC, automotive components, and light fabrication. In contrast, the MBR range excels in handling thicker materials for structural and industrial applications.

These differences highlight how the DPR and MBR ranges complement each other, providing solutions for workshops with varying needs. While the DPR models prioritise efficiency and ease of use, the MBR models offer the versatility and strength required for demanding applications.

Applications of the DPR Range

The Morgan Rushworth DPR Powered Sheet Metal Bending Rolls are suited for a wide variety of light-duty applications. Common uses include:

  • HVAC Components: Rolling ducting and ventilation parts.
  • Automotive Parts: Forming lightweight components such as exhaust parts and brackets.
  • Prototyping: Producing light metal prototypes for design testing.

The DPR range’s compact design and powered operation make it an excellent choice for smaller workshops or businesses needing efficient, reliable machines for lighter materials.

User-Friendly Features

The DPR range is designed with usability in mind, featuring intuitive controls and ergonomic operation. The powered operation reduces manual effort, allowing operators to focus on precision and quality. The top slip roll mechanism simplifies the removal of finished components, minimising downtime and enabling seamless transitions between tasks.

Despite their advanced features, the machines are compact and space-efficient, making them suitable for workshops with limited space. The user-friendly design ensures that operators can quickly set up and adjust the machine for different tasks, making the DPR range an accessible option for workshops of all skill levels.

Durability and Reliability

Like all Morgan Rushworth machines, the DPR range is built to the highest standards of quality and durability. Constructed with robust materials and precision engineering, these machines are designed to withstand the demands of daily use while maintaining their performance and accuracy over time. The asymmetric roll configuration and powered operation ensure consistent, high-quality results, while the durable construction guarantees long-term reliability.

Conclusion

The Morgan Rushworth DPR Powered Sheet Metal Bending Rolls offer an efficient, high-performance solution for light-duty bending applications. With their powered operation, asymmetric roll configuration, and top slip roll mechanism, these machines are ideal for workshops that prioritise productivity and precision.

Compared to the MBR range, the DPR models cater to different needs, focusing on ease of use and efficiency for lighter materials. Whether for small-scale production, prototyping, or light fabrication tasks, the DPR range delivers reliable, consistent performance. Backed by Morgan Rushworth’s reputation for quality, these machines are an excellent investment for workshops seeking to enhance their bending capabilities.

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