Morgan Rushworth ASBR Powered Bending Rolls
The Morgan Rushworth ASBR Powered Bending Rolls build on the heavy-duty design of the smaller SBR models, adding powered pre-bending roll adjustment and induction-hardened rolls as standard. The asymmetric design ensures smooth pre-bending capability, while the top slip roll allows quick removal of cylindrical components, improving efficiency.
An optional digital readout can be added to the pre-bending roll for enhanced accuracy, precision, and repeatability.
| MODEL | STOCK CODE | BENDING LENGTH | PRE BENDING | MAX THICKNESS | TOP ROLL DIA. | MIN BEND DIA. | MOTOR | BENDING SPEED | LENGTH | HEIGHT | WIDTH | WEIGHT |
| mm | mm | mm | mm | mm | kW | m/min | mm | mm | mm | kg | ||
| ASBR 1050/130 | 1050 | 5 | 6 | 130 | 195 | 2.2 | 5 | 2750 | 1020 | 650 | 1200 | |
| ASBR 1050/150 | M3125 | 1050 | 6 | 7 | 150 | 225 | 3 | 5 | 2750 | 1040 | 800 | 1350 |
| ASBR 1050/170 | 1050 | 7 | 8 | 170 | 255 | 4 | 5 | 2850 | 1050 | 720 | 1600 | |
| ASBR 1050/190 | M3126 | 1050 | 8 | 9 | 190 | 285 | 4 | 5 | 2850 | 1070 | 890 | 1600 |
| ASBR 1550/140 | M3027 | 1600 | 4 | 5 | 140 | 210 | 2.2 | 6 | 2800 | 1060 | 750 | 1450 |
| ASBR 1550/170 | M3028 | 1600 | 6 | 7 | 170 | 255 | 4 | 4.5 | 3150 | 1130 | 820 | 1900 |
| ASBR 2050/170 | M3029 | 2100 | 4 | 5 | 170 | 255 | 4 | 4.5 | 3650 | 1130 | 820 | 2300 |
| ASBR 2050/190 | M3030 | 2100 | 5 | 6 | 190 | 285 | 4 | 5 | 3900 | 1200 | 920 | 3600 |
| ASBR 2050/200 | M3031 | 2100 | 6 | 7 | 200 | 300 | 5.5 | 5 | 3900 | 1250 | 950 | 3800 |
| ASBR 2550/140 | M3032 | 2600 | 2 | 3 | 140 | 225 | 2.2 | 6 | 3150 | 1130 | 820 | 1900 |
| ASBR 2550/170 | M3033 | 2600 | 3 | 4 | 170 | 255 | 4 | 4.5 | 4150 | 1130 | 820 | 2750 |
| ASBR 2550/190 | M3034 | 2600 | 4 | 5 | 190 | 285 | 4 | 5 | 4400 | 1200 | 920 | 4200 |
| ASBR 2550/200 | M3035 | 2600 | 7 | 6 | 200 | 300 | 5.5 | 5 | 4400 | 1250 | 950 | 4400 |
| ASBR 3050/170 | M3036 | 3100 | 2 | 3 | 170 | 255 | 4 | 4.5 | 4650 | 1130 | 820 | 3200 |
| ASBR 3050/190 | M3037 | 3100 | 3 | 4 | 190 | 285 | 4 | 5 | 4650 | 1200 | 920 | 4600 |
| ASBR 3050/200 | M3038 | 3100 | 4 | 5 | 200 | 300 | 5.5 | 5 | 4650 | 1250 | 950 | 4800 |
Capacities are given for 250 N/mm² plate yielding strength
Features
- Top roll to slip
- Heavy duty strong welded steel construction
- Motorised side roll for up and down translation
- Induction hardened rolls
- Crowned Rolls
- Asymmetric roll configuration
- Cone bending device
- High powered production range
Options
- Powered lower roll up and down movement for pinching
- Parallel Rolls
- Extended rolls for profile bending
- DRO for side roll position
Morgan Rushworth ASBR Powered Bending Rolls
The Morgan Rushworth ASBR Powered Bending Rolls are designed to meet the demands of medium- to heavy-duty sheet metal bending applications. These machines build on the robust design of the smaller SBR models, offering enhanced features to improve precision, efficiency, and ease of operation. With a capacity to handle heavier workloads and more complex tasks, the ASBR range is an ideal choice for workshops and fabrication facilities requiring advanced functionality and reliable performance.
One of the standout features of the ASBR range is the inclusion of powered pre-bending roll adjustment. This feature allows operators to adjust the pre-bending roll quickly and accurately, significantly improving workflow and reducing setup times. The powered adjustment also enhances precision, ensuring that the material is pre-bent to the desired angle before rolling. This capability is essential for achieving smooth, uniform bends and high-quality finishes, particularly in applications where accuracy is critical.
Durable Construction for Long-Term Performance
The ASBR range is built on a heavy-duty design, incorporating a robust cast iron frame to provide exceptional stability and durability. This construction ensures that the machine can withstand the rigours of daily use, even in demanding industrial environments. The induction-hardened rolls further enhance the machine’s durability, reducing wear and tear and ensuring consistent performance over time.
The heavy-duty frame and hardened rolls also improve the machine’s ability to handle thicker materials and more challenging tasks. This makes the ASBR range a versatile solution for a wide range of industries, from structural fabrication to industrial manufacturing.
Advanced Asymmetric Roll Design
Like the SBR models, the ASBR range features an asymmetric roll configuration, which enables pre-bending capability directly on the machine. This design minimises flat spots at the edges of the material, ensuring smoother and more precise bends. By eliminating the need for additional pre-bending equipment, the ASBR range streamlines the bending process, saving time and improving efficiency.
The top slip roll is another key feature of the ASBR range. This mechanism allows the top roll to move outward, enabling the easy removal of finished cylindrical components. This feature is particularly useful when working on fully enclosed or tightly rolled shapes, as it simplifies the extraction process and reduces downtime.
Optional Digital Readout for Enhanced Accuracy
For applications requiring repeatability and precision, the ASBR range offers the option of a digital readout on the pre-bending roll. This feature provides real-time feedback on the roll’s position, allowing operators to make precise adjustments and achieve consistent results across multiple workpieces. The digital readout is particularly beneficial for workshops that handle large production runs or projects requiring high levels of accuracy.
Applications Across Industries
The Morgan Rushworth ASBR Powered Bending Rolls are suitable for a variety of industries and applications, including:
- Structural Fabrication: Bending beams, panels, and frames for construction projects.
- Automotive Manufacturing: Producing heavy-duty components such as chassis parts and reinforcements.
- Aerospace Engineering: Forming precise and durable metal sections for aircraft and related components.
- HVAC Systems: Rolling parts for ducting, piping, and ventilation systems.
- Industrial Equipment: Creating cylindrical and conical shapes for machinery and equipment.
The versatility of the ASBR range makes it an ideal choice for workshops and fabrication facilities of all sizes. Whether working on small custom projects or large-scale industrial tasks, these machines deliver reliable, high-quality results.
Ease of Use and Operator Efficiency
Despite their advanced capabilities, the ASBR Powered Bending Rolls are designed with user-friendliness in mind. The controls are straightforward and intuitive, allowing operators to set up and adjust the machine quickly and easily. This ease of use ensures that even less experienced users can operate the machine effectively and achieve professional results.
The powered pre-bending roll adjustment and top slip roll mechanism further enhance operator efficiency, reducing the physical effort required and minimising setup times. These features make the ASBR range a practical choice for businesses seeking to improve productivity and reduce downtime.
Why Choose the ASBR Range?
The Morgan Rushworth ASBR Powered Bending Rolls stand out for their combination of durability, precision, and advanced functionality. With their heavy-duty construction, induction-hardened rolls, and powered pre-bending roll adjustment, these machines are built to deliver consistent, high-quality results in demanding applications.
The optional digital readout adds an extra layer of precision, making it easier to achieve repeatable results across multiple workpieces. Combined with features like the asymmetric roll configuration and top slip roll mechanism, the ASBR range offers a comprehensive solution for workshops requiring reliable, high-performance equipment.
Conclusion
The Morgan Rushworth ASBR Powered Bending Rolls are a versatile and robust solution for medium- to heavy-duty sheet metal bending tasks. With their advanced features, durable construction, and user-friendly design, these machines provide the tools needed to achieve professional results in a wide range of applications.
From structural fabrication to industrial manufacturing, the ASBR range delivers the precision, efficiency, and reliability that modern workshops demand. Backed by Morgan Rushworth’s reputation for quality and innovation, these machines are an excellent investment for businesses seeking to enhance their bending capabilities and improve overall productivity.
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Frequently Asked Questions
What is the Morgan Rushworth ASBR range designed for?
The Morgan Rushworth ASBR Powered Bending Rolls range is intended for powered rolling where pre-bending and repeatable set-up matter. Selmach can review your material, component dimensions and expected throughput to confirm whether it is suitable.
What bending capacity and working length are available?
The Selmach product listing describes multiple lengths and capacities, dependent on the ASBR model. Capacity is not a single universal thickness rating: it changes with the exact model, material yield strength, bending length and required finished diameter. Check the model specification before ordering.
Can this machine pre-bend the ends of a sheet?
The range uses asymmetric rolling geometry for pre-bending. Pre-bending performance depends on the chosen model and material; provide a drawing if minimising the straight section at the sheet ends is important.
How is the machine operated and adjusted?
The published configuration includes powered roll movement with model-dependent settings. Confirm the exact controls and any optional adjustments on the quotation, especially if repeat settings are required.
Can it roll stainless steel or aluminium?
Suitability depends on the material grade, yield strength, thickness and required diameter. Published capacities are generally based on specified reference material strengths, so Selmach should check your application before you assume the same thickness rating for stainless steel or aluminium.
What is the minimum diameter the machine can roll?
Minimum achievable diameter depends on roll geometry, material properties, thickness and the model selected. Share the desired inside or outside diameter and material details with Selmach for confirmation; a maximum thickness rating alone does not establish the minimum rolling diameter.
Who is this model best suited to?
This range is particularly relevant to fabricators comparing powered rolling capacities and minimum diameters. Selmach can compare it with other manual, powered or hydraulic bending rolls where production volume, pre-bending or component handling may justify a different configuration.
Are servicing and maintenance plans available?
Selmach can discuss preventative maintenance and service-plan options for this machine. The scope, eligibility, visits and response arrangements depend on the machine and the plan quoted; ask Selmach to confirm what is available for your installation.