Morgan Rushworth DPBM-4 Powered Bending Rolls

Morgan Rushworth DPBM-4 Powered Bending Rolls

The Morgan Rushworth DPBM-4 Powered Bending Rolls are precision-engineered machines designed to handle thin sheets and medium-sized plate material up to an impressive 4100mm wide. These robust machines are built to deliver exceptional performance and reliability, making them an excellent choice for workshops and industrial facilities that demand high-quality bending solutions. The innovative 4-roll design offers unparalleled precision and efficiency, enabling double pre-bending through the use of powerful linear-action hydraulic cylinders. This advanced configuration ensures that flat spots at the edges of materials are minimised, resulting in smooth, consistent bends.

One of the key features of the DPBM-4 range is its hydraulically raised lower roll, which “pinches” the material during operation. This pinching action provides enhanced control, allowing operators to achieve precise bends with minimal effort. By firmly securing the material in place, the lower roll prevents slippage, ensuring accuracy even when working with challenging or high-volume projects. A hydraulic drop end further enhances workflow efficiency by enabling the effortless removal of tubular or rolled components, saving time and reducing the need for manual handling.

Advanced Features for Precision and Productivity

The Morgan Rushworth DPBM-4 Powered Bending Rolls come equipped with a range of advanced features designed to maximise precision and productivity. Standard models include three digital readouts, which provide real-time feedback on the position of all moving rolls. This feature ensures that operators can monitor and adjust the machine settings with ease, resulting in consistently accurate bends. The digital readouts simplify the setup process, reduce the risk of errors, and improve overall operational efficiency, making the DPBM-4 range suitable for workshops with varying skill levels among operators.

For businesses requiring enhanced automation, the DPBM-4 range offers an optional CNC/NC controller. This advanced control system allows operators to program the machine for repeatable, high-precision bending operations. By automating key processes, the CNC/NC controller eliminates the need for constant manual adjustments, increasing throughput and ensuring consistent quality across large production runs. This feature makes the DPBM-4 range an ideal choice for industries that require volume production without compromising on accuracy.

Durability and Long-Term Reliability

Morgan Rushworth is renowned for producing high-quality machinery, and the DPBM-4 Powered Bending Rolls are no exception. Built with durable materials and engineered to exacting standards, these machines are designed to withstand the demands of daily use in industrial environments. The robust construction minimises wear and tear, reducing maintenance requirements and ensuring long-term reliability. This durability makes the DPBM-4 range a cost-effective investment for businesses seeking dependable bending equipment that delivers consistent results over time.

The use of hydraulic technology further enhances the machine’s performance and reliability. Hydraulic cylinders provide consistent power and control, ensuring smooth and efficient operation even when working with thicker or more challenging materials. Combined with the heavy-duty frame and precision-engineered components, the hydraulic system ensures that the DPBM-4 range maintains its performance and accuracy throughout its service life.

Applications Across Industries

The Morgan Rushworth DPBM-4 Powered Bending Rolls are versatile machines suitable for a wide range of applications across multiple industries. Common uses include:

• Structural Fabrication: Bending beams, panels, and frames for construction projects.
• Automotive Manufacturing: Producing precision components such as chassis parts, reinforcements, and brackets.
• Aerospace Engineering: Forming lightweight yet durable metal sections for aircraft components.
• HVAC Systems: Rolling parts for ducting, piping, and ventilation systems.
• Industrial Equipment: Creating cylindrical or conical shapes for machinery and equipment.

The DPBM-4 range’s ability to handle both thin sheets and medium-sized plate materials makes it an invaluable tool for workshops and fabrication facilities of all sizes. Whether working on small custom projects or large-scale industrial tasks, these machines provide the precision and efficiency needed to meet diverse project requirements.

Ease of Use and Operator Efficiency

Despite their advanced capabilities, the DPBM-4 Powered Bending Rolls are designed with ease of use in mind. The hydraulic controls are intuitive and straightforward, allowing operators to set up and adjust the machine quickly and accurately. The inclusion of digital readouts further simplifies operation by providing real-time data on roll positions, enabling operators to make precise adjustments with confidence.

The optional CNC/NC controller enhances operator efficiency by automating repetitive tasks and ensuring consistent results across multiple workpieces. This feature reduces operator fatigue and increases productivity, making the DPBM-4 range an excellent choice for businesses looking to optimise their bending processes while maintaining high-quality standards.

Why Choose the DPBM-4 Range?

The Morgan Rushworth DPBM-4 Powered Bending Rolls combine durability, precision, and advanced functionality to deliver exceptional performance in a variety of bending applications. Their 4-roll design, hydraulic pinching mechanism, and hydraulic drop end ensure smooth and efficient operation, while the inclusion of digital readouts and optional CNC/NC controllers provides the flexibility to meet both small-scale and high-volume production needs.

These machines are built to last, with a robust construction and reliable hydraulic system that minimise maintenance and downtime. Backed by Morgan Rushworth’s reputation for quality and innovation, the DPBM-4 range offers a versatile and cost-effective solution for workshops and industrial facilities seeking to enhance their bending capabilities.

Conclusion

The Morgan Rushworth DPBM-4 Powered Bending Rolls are a high-performance, versatile solution for sheet metal bending applications. With their advanced features, durable construction, and user-friendly design, these machines deliver precision and efficiency across a wide range of industries and projects.

Whether for structural fabrication, automotive manufacturing, or industrial equipment production, the DPBM-4 range provides the tools needed to achieve professional results. Backed by Morgan Rushworth’s legacy of excellence, these machines are a reliable and valuable investment for businesses aiming to improve productivity and maintain high standards of quality.