Morgan Rushworth HSR-4 Hydraulic Section Ring Rolling Machine
The Morgan Rushworth HSR-4 sets a new standard in hydraulic section bending with its innovative 4-roll design. This advanced machine minimises flat ends compared to 3-roll models, thanks to its precise double pinching process, delivering smooth and uniform bends.
Optional touchscreen NC controls provide superior accuracy, allowing configurations to be saved for repeatable results. Engineered for efficiency and precision, the HSR-4 is ideal for businesses needing high-quality, reliable section bending solutions. It combines advanced performance with user-friendly features for unmatched productivity.
| MODEL | HSR-4 70/200 | HSR-4 90/260 | HSR-4 110/320 | |
| Shaft Diameter | mm | 70 | 90 | 110 |
| Roll Diameter | mm | 200 | 260 | 320 |
| Bending Speed | rpm | 8 | 6.37 | 4.98 |
| Power | kW | 5 | 5.5 | 7.5 |
| Length | mm | 1200 | 1700 | 2000 |
| Width | mm | 1100 | 1450 | 1700 |
| Height | mm | 800 | 1200 | 1250 |
| Weight | Kg | 1400 | 2800 | 4500 |
*Capacities are given for 260 N/mm² plate yielding strength
For bending capacities, see our capacities chart
Features
- Unique 4 Roll Design
- Ability to double pinch material ensuring minimal flat on end of bend
- 2 rolls driven
- Hydraulic adjustment of lower pinch roll
- Hydraulic adjustment of two bending rolls
- Hardened and ground high tensile roll shafts
- Standard modular rolls suitable to bend a wide range of profiles
- Induction hardened and ground rolls
- Smooth rolls ensure minimum material marking
- Manual lateral guide rolls with adjustment in one axis
- Steel welded frame
- Horizontal and vertical working positions
- Mobile control panel
Options
- 3 rolls driven
- Manual lateral guide rolls with adjustment in one axis
- 4-axis NC control unit; controls position of lower pinch roll, both bending rolls and the feeding of the material. Includes 100 program memories
Morgan Rushworth HSR-4 Hydraulic Section Ring Rolling Machine: Revolutionising Section Bending
The Morgan Rushworth HSR-4 Hydraulic Section Ring Rolling Machine is a cutting-edge solution that sets a new benchmark in section bending technology. Designed with advanced 4-roll functionality, this machine is a leap forward in precision, performance, and efficiency. Unlike traditional 3-roll machines, the HSR-4 minimises flat ends on finished products, thanks to its innovative double pinching process. This ensures smoother and more uniform bends, making it ideal for applications where high-quality results are paramount.
The introduction of the 4-roll design brings the benefits of plate bending technology to the world of section bending. By leveraging advanced mechanics and precision engineering, the HSR-4 offers businesses the tools they need to tackle complex bending tasks with ease. Whether for architectural projects, structural components, or industrial manufacturing, this machine delivers unparalleled results that enhance productivity and quality.
The Benefits of 4-Roll Technology
One of the defining features of the Morgan Rushworth HSR-4 is its 4-roll configuration, which significantly enhances the machine’s capabilities compared to standard 3-roll designs. The additional roll allows for the double pinching process, which reduces flat ends and provides greater control over the bending process. This results in a more consistent curve, ensuring that the final product meets the highest standards of precision and quality.
The 4-roll design also allows for more efficient material handling. The top and bottom rolls work together to clamp the material securely, while the side rolls adjust the bend with unparalleled accuracy. This eliminates the need for manual repositioning, streamlining the workflow and reducing production times. For businesses looking to optimise their operations, the HSR-4 offers a clear advantage in efficiency and output.
Precision and Repeatability with NC Controls
To further enhance its functionality, the Morgan Rushworth HSR-4 can be equipped with optional touchscreen NC (Numerical Control) systems. This advanced control system enables operators to achieve precise adjustments for even the most intricate bending tasks. The ability to save and recall configurations ensures repeatability, making the machine ideal for high-volume production or projects requiring consistent results.
The user-friendly interface of the NC controls simplifies the bending process, allowing operators of varying skill levels to use the machine effectively. With just a few taps, users can program complex bending sequences, monitor progress in real-time, and make adjustments as needed. This not only improves accuracy but also reduces the risk of errors, ensuring that each bend is executed flawlessly.
Built for Versatility
The Morgan Rushworth HSR-4 is designed to accommodate a wide range of profiles, making it suitable for various industries and applications. From bending steel and aluminium to creating custom shapes for structural components, this machine handles diverse materials and tasks with ease. Its robust construction and precision mechanics ensure reliable performance, even when working with challenging profiles or high-stress applications.
The ability to customise the machine further adds to its versatility. Whether equipped with the optional NC control system or tailored for specific projects, the HSR-4 adapts to the unique needs of each business. This flexibility makes it an invaluable asset for workshops and manufacturing facilities looking to expand their capabilities and take on more complex projects.
Durability and Long-Term Reliability
As with all Morgan Rushworth machines, the HSR-4 is built to last. Its robust construction and high-quality components ensure long-term reliability, even in demanding industrial environments. The heavy-duty frame minimises vibrations during operation, maintaining the accuracy of the bending process and extending the machine’s lifespan.
The HSR-4 is also designed for ease of maintenance, with accessible components and a streamlined layout that reduces downtime. This ensures that the machine remains operational for longer periods, maximising productivity and minimising disruptions to the workflow. For businesses prioritising durability and performance, the HSR-4 represents a smart and cost-effective investment.
Applications Across Industries
The Morgan Rushworth HSR-4 is a versatile solution that meets the needs of a wide range of industries. In construction, it provides the precision required to bend structural components that meet stringent safety and performance standards. For architectural projects, it enables the creation of elegant, curved designs that enhance aesthetic appeal. In manufacturing, the machine’s ability to handle various materials and profiles ensures it can adapt to diverse production requirements.
The advanced 4-roll design and optional NC controls make the HSR-4 particularly valuable for industries that demand high precision and repeatability. Whether working on large-scale projects or intricate custom designs, this machine offers the tools needed to achieve outstanding results.
Why Choose the Morgan Rushworth HSR-4?
The Morgan Rushworth HSR-4 Hydraulic Section Ring Rolling Machine is the result of decades of expertise in engineering and design. Its innovative 4-roll configuration, double pinching process, and optional NC controls set it apart as a leader in section bending technology. By minimising flat ends, enhancing precision, and streamlining workflows, the HSR-4 helps businesses achieve superior-quality bends with less effort and time.
Its robust construction, user-friendly operation, and adaptability make it an ideal choice for businesses seeking to optimise their section bending capabilities. Whether you’re working with standard materials or tackling complex projects, the HSR-4 delivers unmatched performance, reliability, and efficiency.
Conclusion
The Morgan Rushworth HSR-4 Hydraulic Section Ring Rolling Machine revolutionises section bending with its advanced 4-roll design, delivering exceptional precision, efficiency, and versatility. With features like the double pinching process to reduce flat ends and optional NC controls for enhanced repeatability, the HSR-4 is engineered to meet the demands of modern industries.
Whether you’re in construction, manufacturing, or architectural design, this machine provides the tools and technology needed to achieve outstanding results. Built for durability and long-term reliability, the HSR-4 is an investment in quality and performance that will elevate your bending operations to the next level.
