Handheld Laser Welding

Handheld Laser Welding is the latest technological advancement in welding and fabrication. Utilising a fibre optic laser beam, metals can be welded together quickly, efficiently and has changed the game for welding applications across the industry. This handheld laser welding option is a more manual process (or can be paired with Cobots and Robots) to bring down the cost compared to fully automated laser welding systems.

LightWELD™ handheld laser welding and cleaning systems are fast, easy to learn and operate, and produce high quality, consistent results across a wide range of materials and thickness’s. Pre-weld and post-weld laser cleaning functionality optimises weld quality while increasing productivity.

LightWELD™ enables dramatically faster welding and is easier to learn and operate than MIG or TIG. LightWELD™ provides higher-quality, consistent results with minimal distortion or part deformation.

Handheld Laser Welding vs Conventional Welding Techniques

LightWELD™ enables dramatically faster welding and is easier to learn and operate than MIG or TIG. LightWELD™ provides higher-quality, consistent results with minimal distortion or part deformation.

TIG welding can generate extreme heat that deforms thin materials and produces poor visual finishes. Welding copper is difficult and welding metals of dissimilar thickness’s is limited. TIG welding is a highly skilled process, and experienced TIG welders are a scarce resource.

MIG welding requires consumable wire, material pre-cleaning, and bevelled joints for full penetration of thick metals. Travel and working angles are limited, and vertical positions can be extremely challenging. MIG is a high-heat process that can cause part deformation.

Simple Installation and Operation

Clearly labelled rear connections make getting started fast and easy. Just plug in the power cord and gas connection, attach the work piece clamp, and the system is ready to go. Laser power, gas and gun control is delivered through a single cable.

An Ethernet computer connection provides access to advanced settings to fine tune and save process parameters.

Optional Wire Feeding Package

• Wire welding capability extends laser welding applications to poorly fit-up parts.
• Used for low carbon steel, stainless steel, aluminium, non-ferrous metals & alloys.
• Either a single or double wire feeder set-up can be utilised for extra strength and filling larger gaps.

Laser Welding Safety

When it comes to Handheld Laser Welding, safety is of the up-most importance.

Given that laser welders utilise Class 4 laser diodes, all welding should be completed in a laser-proof workspace.

Morgan Rushworth Laser Safe Enclosures can be built to suit any space due to their modular design.

Simply measure your intended space, and you can build your enclosure to suit from assorted panels, including safety interlocked doors, solid panels, or windowed panels featuring laser safety glass to allow light into the enclosures for operator comfort.

For added security and flexibility, the booth can also be configured with a 2 or 4 camera CCTV system for monitoring and safety purposes.

Laser Safety Glass

In the case of a reflected beam, the Laser Safety glass will absorb it keeping people outside of the booth safe.

Roof Panels

A roof is required if there is any space overlooking the booth, such as a second floor, or a mezzanine.

Safety Interlock

To prevent unintended access, the door is fitted with a safety interlock, stopping the welder the moment the door opens. Protecting anyone who happens to open the door unexpectedly.