LightWELD XR 2000 Laser Welding Machine

The LightWELD XR 2000 is the new, superior version to the existing LightWELD XR handheld laser welder and cleaner released in 2022. The LightWELD XR 2000 offers 2 kilowatts of laser power, over 30% more than its predecessor. This extra power increases processing speeds and extends the range of welding capability up to 8.25mm for steels and aluminium 3 & 5 series, up to 7 mm for titanium and nickel alloys, and up to 3mm for copper.

Built-in pre-sets for welding and cleaning have been updated and optimised, enabling operators to get up and running quickly to make quality welds across the entire material range.

The LightWELD XR 2000 is expected to be available by Q4 – 2024

 

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Video thumbnail showing the LightWELD XR 2000 Laser Welding Machine
Video thumbnail showing the LightWELD XR 2000 Laser Welding Machine
Video thumbnail showing the LightWELD XR 2000 Laser Welding Machine
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MODEL LightWELD 1000 LightWELD XC LightWELD XR LightWELD XR 2000
(Coming Q4 2024)
Stock Code IPG-1000 IPG-XC IPG-XR IPG-XR2000
Welding Capability Mild Steel mm 4 4 6.35 8.25
Stainless Steel mm 4 4 6.35 8.25
Aluminium 3 / 5 Series mm 4 4 6.35 8.25
Aluminium 6 Series mm N/A N/A 3 5
Titanium & Nickel Alloy mm N/A N/A 5 7
Natural Copper mm N/A N/A 2 3
Wobble Welding mm Up to 5
Cleaning Scan Width mm N/A Pre & Post-Weld up to 15
Laser Output (Welding Mode) w 1,000 Average 1,500, peak 2,500 Average 2,000, peak 3,000
High Frequency Peak Power for Cleaning w 2,500
Wire Welding Capability Yes
Welding / Cleaning Programme Modes 74
Spot Size μm 150μm
Umbilical Cable m 5m (10m Optional) (Includes Fibre Laser Delivery, Process Gas, Process Head Controls and Safety Interlock Circuits)
Cooling Air Cooled
Connections Front Panel Controls of Laser Power, Mode, Wobble Length & Frequency
Safety Ethernet Connection for Computer Connection
Width Requires Safety Interlock connection
Length mm 316
Height mm 641
Weight mm 534
kg 53

Features

  • Fast and Efficient Welding
  • Air-Cooled Base Unit
  • 5 or 10m Gun Cable
  • 5 Workpiece Clamp
  • (2) Cleaning Nozzles
  • (3) Cleaning Nozzle Inserts
  • (4) Welding Nozzle Tips
  • 3 m CAT 6 Ethernet Cable
  • (5) Cover Slides

*Please note – you will require a laser welding booth with a safety interlock system in order to use this laser welding machine*

Options

  • Welding Helmet with Shield
  • Laser Safety Glasses
  • Additional Nozzles and Tips
  • Wire-Feeder System
  • Portable Extraction Unit
  • Safety-Interlock Modular Laser Welding Booth (The configuration of this can suit your space, however this would be a requirement to use the laser welding machine)
  • LightWELD XR Welding Cabinet

The LightWELD XR 2000 is the new, superior version to the existing LightWELD XR handheld laser welder and cleaner released in 2022. The LightWELD XR 2000 offers 2 kilowatts of laser power, over 30% more than its predecessor. This extra power increases processing speeds and extends the range of welding capability up to 8.25mm for steels and aluminium 3 & 5 series, up to 7 mm for titanium and nickel alloys, and up to 3mm for copper.

Built-in pre-sets for welding and cleaning have been updated and optimised, enabling operators to get up and running quickly to make quality welds across the entire material range.

The LightWELD XR series produces a smaller laser spot size than the original LightWELD XC, and delivers more than 6X the energy density. This increase in energy density makes welding penetration of thicker materials easier, faster, and deeper, offers more finesse on thin material, and creates a wider process window on difficult to weld materials such as copper and titanium. Additionally, this smaller spot size minimizes the heat-affected zone, which further reduces distortion or deformation of the surrounding surface area.

Compared with previous LightWELD models, the LightWELD XR 2000 offers increased welding speeds without any sacrifices to quality. Until today, LightWELD was already up to 4X faster than TIG welding; the new LightWELD XR 2000 brings even more speed gains which proportionately increase overall fabrication productivity and throughput. It has been designed to expand the cleaning capabilities to cover these new material thicknesses with built-in pre-set cleaning modes. Pre-weld cleaning removes grease, oils, rust, and excessive oxide coatings from the area to be welded. Post-weld cleaning removes soot, weld-related debris, and any discoloration at the seam.

“We designed LightWELD XR 2000 to address the need for fabricators to weld thicker and deeper across the entire range of material capability, while maintaining industry leading safety standards that LightWELD is known for,” said Daniel Earley, LightWELD Product Manager. “This model also provides incredible speed benefits as compared with the current LightWELD XR, which is perfect for jobs requiring longer welds on typically thinner materials. Traditional welders couldn’t believe the incredible speed and quality of the original LightWELD versus traditional methods, now with the new LightWELD XR 2000,  both the increase in speed and power enables welders to produce wider welds and maximize productivity in the shop.”

This new LightWELD product is fully compatible with the LightWELD Cobot System which makes automating welding jobs easy for fabricators regardless of experience with collaborative robots or laser processing. Welders are able to teach the cobot with manual guidance in just minutes and control all system functionality from a single graphical user interface which requires no coding knowledge. Combined with LightWELD XR 2000, fabricators can take advantage of a turnkey cutting-edge laser welding and cleaning system that provides unmatched capabilities from a single vendor.

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