LightWELD XR Laser Welding Machine

LightWELD XR extends the range of materials and thicknesses of previous models, enabling fabricators to benefit from a wide range of solutions. Pre-weld and post-weld cleaning functionality optimises weld quality and productivity.

For welding, LightWELD XR enables dramatically faster welding and provides higher-quality, consistent results across a wider range of materials and thicknesses than MIG or TIG with minimal distortion, undercut or burn-through.

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Video thumbnail showing the LightWELD XR Laser Welding Machine
Video thumbnail showing the LightWELD XR Laser Welding Machine
Video thumbnail showing the LightWELD XR Laser Welding Machine
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MODEL LightWELD 1000 LightWELD XC LightWELD XR LightWELD XR 2000
(Coming Q4 2024)
Stock Code IPG-1000 IPG-XC IPG-XR IPG-XR2000
Welding Capability Mild Steel mm 4 4 6.35 8.25
Stainless Steel mm 4 4 6.35 8.25
Aluminium 3 / 5 Series mm 4 4 6.35 8.25
Aluminium 6 Series mm N/A N/A 3 5
Titanium & Nickel Alloy mm N/A N/A 5 7
Natural Copper mm N/A N/A 2 3
Wobble Welding mm Up to 5
Cleaning Scan Width mm N/A Pre & Post-Weld up to 15
Laser Output (Welding Mode) w 1,000 Average 1,500, peak 2,500 Average 2,000, peak 3,000
High Frequency Peak Power for Cleaning w 2,500
Wire Welding Capability Yes
Welding / Cleaning Programme Modes 74
Spot Size μm 150μm
Umbilical Cable m 5m (10m Optional) (Includes Fibre Laser Delivery, Process Gas, Process Head Controls and Safety Interlock Circuits)
Cooling Air Cooled
Connections Front Panel Controls of Laser Power, Mode, Wobble Length & Frequency
Safety Ethernet Connection for Computer Connection
Width Requires Safety Interlock connection
Length mm 316
Height mm 641
Weight mm 534
kg 53

Features

  • Fast and Efficient Welding
  • Air-Cooled Base Unit
  • 5 or 10m Gun Cable
  • 5 Workpiece Clamp
  • (2) Cleaning Nozzles
  • (3) Cleaning Nozzle Inserts
  • (4) Welding Nozzle Tips
  • 3 m CAT 6 Ethernet Cable
  • (5) Cover Slides

*Please note – you will require a laser welding booth with a safety interlock system in order to use this laser welding machine*

Options

  • Welding Helmet with Shield
  • Laser Safety Glasses
  • Additional Nozzles and Tips
  • Wire-Feeder System
  • Portable Extraction Unit
  • Safety-Interlock Modular Laser Welding Booth (The configuration of this can suit your space, however this would be a requirement to use the laser welding machine)
  • LightWELD XR Welding Cabinet

LightWELD XR extends the range of materials and thicknesses of previous models, enabling fabricators to benefit from a wide range of solutions. Pre-weld and post-weld cleaning functionality optimises weld quality and productivity.

For welding, LightWELD XR enables dramatically faster welding and provides higher-quality, consistent results across a wider range of materials and thicknesses than MIG or TIG with minimal distortion, undercut or burn-through.

LightWELD Laser Welding and Cleaning

  • High Speed Welding – Up to 4X Faster than traditional methods – increased productivity for lower costs-per-part
  • High Quality Results – Consistent welding of thick, thin and reflective metals without distortion, undercut or burn-through – minimal heat affected zone
  • Easy to Use – Simple set up, easy to learn and operate for consistent high-quality welds and cleaning
  • Exceptional Visual Finishes – Removes oils, rust and coatings before welding, and debris and discoloration after welding without the time and expense of abrasives or chemicals
  • Enhanced Material Capability – Metals with dissimilar thicknesses, ultra-thin parts, copper welding, materials with low and high electrical conductivity
  • Wobble Welding – Up to 5 mm of additional weld width – increases capability and creates highly aesthetic seams
  • Operator Safety – Multi-level sensors and interlock safety features

Safety Features

LightWELD XR is a Class IV laser system and routine precautions are required for the safe operation of the equipment.

BUILT-IN FEATURES INCLUDE:

  • Key switch control of laser source and Emergency-stop button ensure deliberate operation
  • Fibre laser interlock verifies integrity of laser delivery to the welding and cleaning gun
  • 2-step gun trigger, enable and then fire, for intentional operation
  • Part contact electrical interlock turns off the laser power if the gun is not in contact with the parts

Operators must wear all recommended personal protective equipment (PPE), including the IPG laser safety glasses and IPG helmet with shield provided with LightWELD XR, laser-resistant and heat resistant gloves, caps, leather apron and other laser-resistant and heat-resistant clothing.

Control Panel and Connections

Laser power up to 1500 W for welding, and high-frequency pulsed power up to 2500 W is easily adjusted with intuitive controls to quickly dial in optimum weld settings for various materials and thicknesses. With 74 stored pre-set and user-defined process parameters, novice welders can be trained and welding in a matter of hours. Select stored modes provide up to 2500 W of peak power for even greater welding and cleaning capability.

Clearly labelled rear connections make getting started fast and easy. Laser delivery, gas and gun control is pre-wired in a 5 m (optional 10 m) cable. Just plug in the power cord and gas connection, attach the clamp to your work surface and you are ready to go. An ethernet connection provides access to advanced parameter settings to fine tune and save process parameters.

Handheld Gun & Nozzle Tips:

The handheld welding and cleaning head is compact, ergonomic and proven to be the most comfortable, well-balanced and easy to use gun available with a selection of nozzle tips to optimize different joint types and cleaning requirements. The light weight and built-in wobble functionality enables operators to produce high-quality welds and cleaning throughout the day.

Perfect for a range of different applications including:

  • Metal fabrication shops
  • Auto body applications
  • Maintenance and repair
  • Construction and piping
  • Farm, furniture & appliances
  • Aerospace & transportation

Interested in a demonstration? Arrange a Laser Welding Demonstration today!

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