Morgan Rushworth ESR Folding Machine

Morgan Rushworth ESR Folding Machine

The Morgan Rushworth ESR range of CNC folders are designed to produce fast, accurate and consistent folded parts. Available from 2M to 4.2M bending lengths, all models are supplied with a minimum of 0.75M powered back gauge, with optional longer backgauges including U and L shaped configurations. The backgauge is integral to the rear support table, which is ideal for the folding of large sheets as the weight of the material is supported, resulting in a traditionally two operator job, being able to be performed with just one.

The advanced 2D touch screen CNC, controls all upper beam clamping, folding beam and back gauge movements, with programming carried on the machine or on office PC. Once the operator has drawn the job onto the screen, entered the angles and dimensions, selected the tooling from the library, the CNC then firstly calculates whether the job is possible or not, the developed length and the bending sequence including whether to turn material over or around. All ESR models are supplied with a straight rail with optional high divided tools for the production of box and panel type operations.

Morgan Rushworth ESR Folding Machine
Morgan Rushworth ESR Folding MachineMorgan Rushworth ESR Folding Machine
Video thumbnail showing the Morgan Rushworth ESR Folding Machine
Morgan Rushworth ESR Folding Machine bed
Optional brush table for sensitive materials
Morgan Rushworth ESR Folding Machine bed

Bending Width 2050 mm

ModelESR 2050.25ESR 2050.30ESR 2050.50
SKUM2073M2074M2067
Bending Widthmm205020502050
Bending Thickness – Mild Steelmm2.535
Bending Thickness – Stainless Stainlessmm1.523.5
Bending Thickness – Aluminiummm3.546.5
Stroke Depthmm120160250
Back Gaugemm75010001500
Clamping Beam Axis Speedmm/sec706060
Folding Beam Axis Speedmm/sec858575
Back Gauge Axis Speedmm/sec200200200
Clamping Beam MotorkW2.21.12 x 3
Folding Beam MotorkW1.51.52 x 5.5
Back Gauge MotorkW0.40.40.7
Lengthmm190023002300
Widthmm330032503600
Heightmm185021002100
Weightkg255035005900

Bending Width 2550 mm

ModelESR 2550.15ESR 2550.20ESR 2550.45
SKUM2076M2077M2068
Bending Widthmm255025502550
Bending Thickness – Mild Steelmm22.54.5
Bending Thickness – Stainless Stainlessmm1.21.52.5
Bending Thickness – Aluminiummm33.56
Stroke Depthmm120160250
Back Gaugemm75010001500
Clamping Beam Axis Speedmm/sec706060
Folding Beam Axis Speedmm/sec858575
Back Gauge Axis Speedmm/sec200200200
Clamping Beam MotorkW2.232 x 3
Folding Beam MotorkW1.11.52 x 5.5
Back Gauge MotorkW0.40.40.7
Lengthmm190023002300
Widthmm330038504100
Heightmm170017002100
Weightkg270043506600

Bending Width 3200 mm

ModelESR 3200.15ESR 3200.20ESR 3200.40
SKUM2079M2080M2081
Bending Widthmm320032003200
Bending Thickness – Mild Steelmm1.512
Bending Thickness – Stainless Stainlessmm11.22.5
Bending Thickness – Aluminiummm236
Stroke Depthmm120160250
Back Gaugemm75010001500
Clamping Beam Axis Speedmm/sec706060
Folding Beam Axis Speedmm/sec858575
Back Gauge Axis Speedmm/sec200200200
Clamping Beam MotorkW2.232 x 3
Folding Beam MotorkW1.11.52 x 5.5
Back Gauge MotorkW0.40.40.7
Lengthmm190023002300
Widthmm330044504750
Heightmm170023002300
Weightkg300047007400

Bending Width 4200 mm

ModelESR 4200.15ESR 4200.30
SKUM2082M2084
Bending Widthmm42004200
Bending Thickness – Mild Steelmm1.53
Bending Thickness – Stainless Stainlessmm12
Bending Thickness – Aluminiummm24
Stroke Depthmm160250
Back Gaugemm10001500
Clamping Beam Axis Speedmm/sec6060
Folding Beam Axis Speedmm/sec8575
Back Gauge Axis Speedmm/sec200200
Clamping Beam MotorkW32 x 3
Folding Beam MotorkW1.52 x 5.5
Back Gauge MotorkW0.40.7
Lengthmm23002300
Widthmm57505750
Heightmm21002100
Weightkg52508100

 

Features

  • Bending angle from 0 – 150 degrees
  • 20 degree 1mm sharp nose clamping beam rail with 25mm clearance
  • 10mm and 25mm wide folding beam rails
  • Fast 0.75 -1.5 metre powered backgauge integral to rear table with roller balls
  • Flat lower beam with feather style backgauge fingers
  • 15.6” 2D touch screen control on swinging arm for front and rear operation
  • High speed and high pressure clamping
  • Virtually no marking on material
  • Safe edge can be achieved without tool change
  • Very quiet with low energy consumption as motors only run when machine is working
  • Manual folding beam adjustment
  • Manual crowning system
  • Front light guards barriers for use with rear operation

Options

  • 3D CNC touch screen controller
  • Longer length back gauges with U and L shape configurations
  • Squaring arm for rear backgauge table
  • Stainless steel backgauge table
  • Brush table to protect material
  • 60mm, 90mm and 120mm high divided tooling with 30 degree feet and 25mm clearance (according to model)
  • Motorised folding beam adjustment

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