Morgan Rushworth BP Counterbalance Box & Pan Folder

The heavy-duty Morgan Rushworth Manual Box and Pan Folders are available in sizes from 1270mm to 3050mm wide. Designed for sheet metal folding, they can handle materials up to 2.5mm thick, except for the 3-metre model, which supports up to 2mm. These folders are ideal for various applications requiring precision and reliability.

Each model features 45° hardened and ground segmented fingers, enabling both straight and box & pan folding. Counterbalance weights reduce operator effort, making repetitive folding cycles easier and more efficient, ensuring consistent performance and productivity.

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Video thumbnail showing the Morgan Rushworth BP Counterbalance Box & Pan Folder
Video thumbnail showing the Morgan Rushworth BP Counterbalance Box & Pan Folder
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BP1250
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Fold angle guide
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Rigid frame
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Gap adjustment wheel
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MODEL BP1270/2.5 BP2040/2.5 BP2540/2.5 BP3050/2.0
STOCK CODE M2400 M2401 M2402 M2403
Capacity mm 2.5 2.5 2.5 2
Bending Length mm 1270 2040 2540 3050
Maximum Folding Angle 135° 135° 135° 135°
Quantity & Size of Fingers mm 2 x 76, 2 x 102 7 x 76, 3 x 102 6 x 76, 5 x 102 6 x 76, 4 x 102
6 x 127, 1 x 152 7 x 127, 2 x 152 10 x 127, 2 x 152 10 x 127, 6 x 152
Length mm 1800 2650 3120 3700
Width mm 850 850 850 850
Height mm 1100 1100 1150 1100
Weight kg 900 1200 1460 1550

Features

  • Box and pan design
  • Adjustable angle stops
  • 45° hardened and ground clamping beam fingers
  • Various clamping beam segment sizes supplied
  • Counterbalance weights to assist operator
  • Adjustable bending radius for material thickness
  • Manual crowning of clamping and folding beams

Options

Morgan Rushworth BP Counterbalance Box & Pan Folder: Precision and Efficiency in Metal Folding

The Morgan Rushworth BP Counterbalance Box & Pan Folder is a durable, heavy-duty machine designed for precision sheet metal folding. Available in a variety of sizes ranging from 1270mm to 3050mm wide, these folders are built to meet the demands of industries requiring accurate and reliable performance. With a material capacity of up to 2.5mm thick, they are well-suited for a range of applications. For the 3-metre model, the capacity adjusts to 2mm thick, making it ideal for lighter materials while still maintaining structural integrity and performance.

These folders are a versatile solution for businesses working with sheet metal in manufacturing, construction, and general fabrication. Their robust build ensures long-term reliability, while the range of sizes allows users to choose the model that best suits their workshop space and production needs.

Advanced Features for Improved Performance

One of the standout features of the Morgan Rushworth BP Folder is its 45° hardened and ground segmented fingers. These fingers enable both straight and box & pan folding, offering flexibility for handling various materials and designs. Whether producing simple straight folds or complex box-shaped structures, the precision of the segmented fingers ensures high-quality results every time.

The inclusion of counterbalance weights is another key feature that enhances the usability of the BP Folder. These weights significantly reduce the physical effort required by the operator, particularly during repetitive folding cycles. This not only improves operator comfort but also increases efficiency and productivity, making the machine a valuable asset for high-volume operations.

Built for Durability and Versatility

Constructed with heavy-duty materials, the Morgan Rushworth BP Folder is designed to withstand the rigours of daily use in demanding environments. Its robust frame ensures minimal deflection during operation, maintaining accuracy even under maximum load. This durability makes it a long-lasting investment for businesses looking to enhance their sheet metal folding capabilities.

The versatility of the BP Folder is further enhanced by its ability to handle a wide range of sheet metal thicknesses. With models supporting up to 2.5mm thick material and the 3-metre model accommodating up to 2mm, these machines are capable of managing various materials, from lightweight aluminium to heavier gauge steel. This adaptability allows businesses to take on a diverse range of projects without needing multiple machines.

Ideal for Repetitive and Complex Folding Tasks

For workshops handling repetitive folding tasks, the BP Folder’s counterbalance system ensures smoother and more efficient operations. The reduced operator effort minimises fatigue, allowing for longer periods of uninterrupted work. This feature is particularly beneficial in high-production settings where consistency and speed are essential.

Additionally, the segmented fingers provide flexibility for creating intricate folds and box shapes, making the BP Folder suitable for custom fabrication and prototyping. Whether working on small batches or larger production runs, the precision and ease of use make this machine a reliable choice for consistent, high-quality results.

Customisation and Application

The range of sizes available in the Morgan Rushworth BP Folder allows businesses to select a machine that fits their specific requirements. For smaller workshops, the 1270mm model offers a compact solution, while the 3050mm model provides greater capacity for larger projects. This scalability makes the BP Folder suitable for a variety of industries, including aerospace, automotive, construction, and general metal fabrication.

Furthermore, the folder’s advanced design accommodates various materials and thicknesses, ensuring it can adapt to changing project demands. Its versatility eliminates the need for multiple machines, making it a cost-effective and space-saving solution for businesses of all sizes.

Conclusion

The Morgan Rushworth BP Counterbalance Box & Pan Folder is a robust, versatile, and efficient machine, ideal for precision sheet metal folding. With its range of sizes, ability to handle varying material thicknesses, and advanced features such as 45° segmented fingers and counterbalance weights, this folder delivers high performance for both simple and complex folding tasks.

Designed for durability and ease of use, the BP Folder enhances productivity while reducing operator effort, making it a valuable addition to any workshop. Whether you’re handling small custom projects or large-scale production, the Morgan Rushworth BP Folder offers the precision, reliability, and efficiency needed to deliver consistent results.

For more information on the Morgan Rushworth BP Counterbalance Box & Pan Folder, or to explore which model best suits your needs, contact us today. Our team is here to help you find the perfect solution for your metal folding requirements.

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