Morgan Rushworth KAB Filter Unit
The Morgan Rushworth KAB Filter Units are expertly designed to manage welding fumes, smoke, and dust at both manual and robotic welding stations. These plug-and-play units come fully equipped with filters, an integrated fan, a control panel, and an automatic jet pulse cleaning system for hassle-free operation.
Certified to W3 standards under EN ISO 15012, the KAB Series is suitable for all welding processes, including stainless steel applications. Their robust and efficient design ensures a cleaner, safer workspace while meeting stringent industry requirements for air quality and operator safety.
MODEL | KAB-42 | KAB-43 | KAB-44 | KAB-62 | KAB-63 | KAB-64 | KAB-65 | KAB-82 | KAB-83 | KAB-84 | KAB-102 | KAB-103 | KAB-104 | KAB-122 | KAB-123 | |
Capacity | m3/h | 1700-2800 | 1700-2800 | 1700-2800 | 2520-4200 | 2520-4200 | 2520-4200 | 2520-4200 | 3360-5600 | 3360-5600 | 3360-5600 | 4200-7000 | 4200-7000 | 4200-7000 | 5000-8400 | 5000-8400 |
Fan Pressure | Pa | 2330 | 3200 | 4250 | 2140 | 2850 | 3900 | 5300 | 2140 | 2930 | 4000 | 2350 | 3200 | 4700 | 2500 | 3700 |
Motor | kw | 2.2 | 3.0 | 4.0 | 3.0 | 4.0 | 5.5 | 7.5 | 4.0 | 5.5 | 7.5 | 5.5 | 7.5 | 11.0 | 7.5 | 11.0 |
Filter Surface | m2 | 28 | 28 | 28 | 42 | 42 | 42 | 42 | 56 | 56 | 56 | 70 | 70 | 70 | 84 | 84 |
A x B | mm | 900 x 900 | 900 x 900 | 900 x 900 | 900 x 950 | 900 x 950 | 900 x 950 | 900 x 950 | 900 x 1350 | 900 x 1350 | 900 x 1350 | 900 x 1770 | 900 x 1770 | 900 x 1770 | 900 x 1770 | 900 x 1770 |
Height (H) | mm | 2268 | 2268 | 2298 | 2268 | 2268 | 2331 | 2331 | 2282 | 2349 | 2349 | 2368 | 2368 | 2449 | 2368 | 2449 |
Dust Bin | liter | 1 x 100 | 1 x 100 | 1 x 100 | 1 x 100 | 1 x 100 | 1 x 100 | 1 x 100 | 2 x 70 | 2 x 70 | 2 x 70 | 2 x 100 | 2 x 100 | 2 x 100 | 2 x 100 | 2 x 100 |
0D | mm | 200 | 200 | 200 | 250 | 250 | 250 | 250 | 280 | 280 | 280 | 315 | 315 | 315 | 355 | 355 |
Weight | kg | 392 | 395 | 405 | 403 | 413 | 424 | 435 | 524 | 535 | 539 | 546 | 551 | 618 | 558 | 625 |
Features
- Low consumption of pressured-air with ∆P controlled automatic jet-pulse cleaning.
- Automatic start and stop synchronous with the operation. Fault signal sharing.
- Visual real-time dust level control of filter elements via manometer.
- Automation is implemented with simple control panel with worldwide available components.
Options
- OPTIONAL-VFD driven and automatic PID pressure transmitter fan speed control for energy saving.
Morgan Rushworth KAB Filter Units
The Morgan Rushworth KAB Filter Units are designed to deliver exceptional performance in the removal of welding fumes, smoke, and dust. Suitable for use in both manual and robotic welding stations, these units ensure a safer and healthier working environment while complying with strict industry standards. With their advanced features and plug-and-play functionality, the KAB series offers a reliable solution for maintaining clean air in demanding industrial settings.
Certified to the W3 standard under EN ISO 15012, these filter units are ideal for a variety of welding applications, including those involving stainless steel. This certification ensures that they meet stringent safety and air quality regulations, making them an essential choice for workshops, factories, and manufacturing facilities.
Advanced Filtration for Welding Applications
The KAB Filter Units are equipped with high-efficiency filters specifically designed to capture harmful particles and contaminants generated during welding processes. Whether dealing with fumes, smoke, or dust, these units effectively remove airborne pollutants at the source, reducing the risk of respiratory issues for operators.
The integrated filters are robust and long-lasting, capable of handling high volumes of contaminants without compromising performance. Combined with the automatic jet pulse cleaning system, the filters maintain their efficiency over extended periods, reducing maintenance requirements and operational downtime.
Plug-and-Play Functionality
Ease of use is a key feature of the Morgan Rushworth KAB Filter Units. These systems are fully operational straight out of the box, requiring only a simple connection to the power supply. With an integrated fan, control panel, and automatic cleaning system, the units offer a seamless setup process and immediate results.
This plug-and-play functionality ensures that businesses can quickly implement the KAB series into their workflows, improving air quality without the need for extensive installation or configuration. The intuitive design also makes the units user-friendly, enabling operators to focus on their tasks with minimal disruption.
W3 Certification for Stainless Steel Welding
One of the standout features of the KAB Filter Units is their W3 certification, which ensures compliance with EN ISO 15012 standards for welding fume extraction. This certification is particularly important for applications involving stainless steel welding, where the release of hazardous particles and fumes can pose significant health risks.
With the ability to safely extract and filter fumes from stainless steel welding processes, the KAB series provides peace of mind for businesses operating in industries where strict air quality standards must be met. This makes them a versatile solution for a wide range of welding applications.
Durable and Efficient Design
The Morgan Rushworth KAB Filter Units are built to withstand the demands of industrial environments. Their robust construction ensures long-term durability, even in high-use settings, while the integrated fan and control panel provide consistent and reliable performance.
The automatic jet pulse cleaning system is another key feature, maintaining filter efficiency by removing dust and contaminants from the filter surfaces. This not only prolongs the life of the filters but also ensures optimal performance throughout the unit’s operational lifespan.
Energy-Efficient and Cost-Effective
Energy efficiency is a significant advantage of the KAB Filter Units. By incorporating advanced filtration technology and automatic cleaning systems, these units minimise energy consumption while delivering high levels of performance.
Their low-maintenance design further reduces operating costs, as the filters require less frequent replacement and the automated cleaning system eliminates the need for manual intervention. These cost-effective features make the KAB series an attractive choice for businesses looking to improve air quality without incurring excessive expenses.
Versatile Applications
The KAB Filter Units are suitable for use in a variety of welding processes, from manual operations to robotic stations. Their ability to handle a wide range of materials, including stainless steel, ensures they can meet the needs of diverse industries.
Whether used in manufacturing facilities, automotive workshops, or specialised welding operations, the KAB series provides consistent performance and reliable dust and fume extraction. This versatility makes them a valuable asset for businesses aiming to maintain a clean and compliant workspace.
Enhanced Workplace Safety
Safety is a top priority in any welding environment, and the KAB Filter Units play a crucial role in protecting operators from hazardous fumes and dust. By effectively capturing contaminants at the source, these units reduce exposure to harmful particles, minimising health risks and promoting a safer workplace.
In addition to health benefits, the improved air quality also enhances overall productivity. Workers can focus on their tasks without the distraction of fumes or the discomfort caused by poor ventilation, creating a more efficient and comfortable working environment.
Conclusion
The Morgan Rushworth KAB Filter Units provide a comprehensive solution for welding fume, smoke, and dust extraction. With their advanced filtration system, W3 certification, and plug-and-play functionality, these units offer a reliable and efficient way to maintain clean air in industrial settings.
Whether used in manual or robotic welding stations, the KAB series delivers exceptional performance, durability, and energy efficiency. Invest in the Morgan Rushworth KAB Filter Units today to ensure a safer, healthier, and more productive workspace for your operations.