Morgan Rushworth ASBR Powered Bending Rolls

Morgan Rushworth ASBR Powered Bending Rolls

The Morgan Rushworth ASBR Powered Bending Rolls are designed to meet the demands of medium- to heavy-duty sheet metal bending applications. These machines build on the robust design of the smaller SBR models, offering enhanced features to improve precision, efficiency, and ease of operation. With a capacity to handle heavier workloads and more complex tasks, the ASBR range is an ideal choice for workshops and fabrication facilities requiring advanced functionality and reliable performance.

One of the standout features of the ASBR range is the inclusion of powered pre-bending roll adjustment. This feature allows operators to adjust the pre-bending roll quickly and accurately, significantly improving workflow and reducing setup times. The powered adjustment also enhances precision, ensuring that the material is pre-bent to the desired angle before rolling. This capability is essential for achieving smooth, uniform bends and high-quality finishes, particularly in applications where accuracy is critical.

Durable Construction for Long-Term Performance

The ASBR range is built on a heavy-duty design, incorporating a robust cast iron frame to provide exceptional stability and durability. This construction ensures that the machine can withstand the rigours of daily use, even in demanding industrial environments. The induction-hardened rolls further enhance the machine’s durability, reducing wear and tear and ensuring consistent performance over time.

The heavy-duty frame and hardened rolls also improve the machine’s ability to handle thicker materials and more challenging tasks. This makes the ASBR range a versatile solution for a wide range of industries, from structural fabrication to industrial manufacturing.

Advanced Asymmetric Roll Design

Like the SBR models, the ASBR range features an asymmetric roll configuration, which enables pre-bending capability directly on the machine. This design minimises flat spots at the edges of the material, ensuring smoother and more precise bends. By eliminating the need for additional pre-bending equipment, the ASBR range streamlines the bending process, saving time and improving efficiency.

The top slip roll is another key feature of the ASBR range. This mechanism allows the top roll to move outward, enabling the easy removal of finished cylindrical components. This feature is particularly useful when working on fully enclosed or tightly rolled shapes, as it simplifies the extraction process and reduces downtime.

Optional Digital Readout for Enhanced Accuracy

For applications requiring repeatability and precision, the ASBR range offers the option of a digital readout on the pre-bending roll. This feature provides real-time feedback on the roll’s position, allowing operators to make precise adjustments and achieve consistent results across multiple workpieces. The digital readout is particularly beneficial for workshops that handle large production runs or projects requiring high levels of accuracy.

Applications Across Industries

The Morgan Rushworth ASBR Powered Bending Rolls are suitable for a variety of industries and applications, including:

• Structural Fabrication: Bending beams, panels, and frames for construction projects.
• Automotive Manufacturing: Producing heavy-duty components such as chassis parts and reinforcements.
• Aerospace Engineering: Forming precise and durable metal sections for aircraft and related components.
• HVAC Systems: Rolling parts for ducting, piping, and ventilation systems.
• Industrial Equipment: Creating cylindrical and conical shapes for machinery and equipment.

The versatility of the ASBR range makes it an ideal choice for workshops and fabrication facilities of all sizes. Whether working on small custom projects or large-scale industrial tasks, these machines deliver reliable, high-quality results.

Ease of Use and Operator Efficiency

Despite their advanced capabilities, the ASBR Powered Bending Rolls are designed with user-friendliness in mind. The controls are straightforward and intuitive, allowing operators to set up and adjust the machine quickly and easily. This ease of use ensures that even less experienced users can operate the machine effectively and achieve professional results.

The powered pre-bending roll adjustment and top slip roll mechanism further enhance operator efficiency, reducing the physical effort required and minimising setup times. These features make the ASBR range a practical choice for businesses seeking to improve productivity and reduce downtime.

Why Choose the ASBR Range?

The Morgan Rushworth ASBR Powered Bending Rolls stand out for their combination of durability, precision, and advanced functionality. With their heavy-duty construction, induction-hardened rolls, and powered pre-bending roll adjustment, these machines are built to deliver consistent, high-quality results in demanding applications.

The optional digital readout adds an extra layer of precision, making it easier to achieve repeatable results across multiple workpieces. Combined with features like the asymmetric roll configuration and top slip roll mechanism, the ASBR range offers a comprehensive solution for workshops requiring reliable, high-performance equipment.

Conclusion

The Morgan Rushworth ASBR Powered Bending Rolls are a versatile and robust solution for medium- to heavy-duty sheet metal bending tasks. With their advanced features, durable construction, and user-friendly design, these machines provide the tools needed to achieve professional results in a wide range of applications.

From structural fabrication to industrial manufacturing, the ASBR range delivers the precision, efficiency, and reliability that modern workshops demand. Backed by Morgan Rushworth’s reputation for quality and innovation, these machines are an excellent investment for businesses seeking to enhance their bending capabilities and improve overall productivity.