LightWELD XR 2000 Laser Welding Machine

The LightWELD XR 2000 is the new, superior version to the existing LightWELD XR handheld laser welder and cleaner released in 2022. The LightWELD XR 2000 offers 2 kilowatts of laser power, over 30% more than its predecessor. This extra power increases processing speeds and extends the range of welding capability up to 8.25mm for steels and aluminium 3 & 5 series, up to 7 mm for titanium and nickel alloys, and up to 3mm for copper.

Built-in pre-sets for welding and cleaning have been updated and optimised, enabling operators to get up and running quickly to make quality welds across the entire material range.

The LightWELD XR 2000 is now available!

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Video thumbnail showing the LightWELD XR 2000 Laser Welding Machine
Video thumbnail showing the LightWELD XR 2000 Laser Welding Machine
Video thumbnail showing the LightWELD XR 2000 Laser Welding Machine
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Weld different materials together effortlessly
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Weld different materials together effortlessly
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Flat Cleaning
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Tube Cleaning
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Laser Welding Corner Joint
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Corner Cleaning
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Two-Stage Trigger Safety
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Two-Stage Trigger Safety
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LightWeld Nozzle Change (Welding)
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LightWeld Nozzle Change (Cleaning)
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T-Welding
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Wire Feeding
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Carbon Fibre Helmet
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Nozzle Collection
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LightWeld Features
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A sample of a 1.5mm Mild Steel Tube welded to a 1.5 mm Stainless Steel Disc - Previously the customer was using silver solder - an expensive process.
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Optional LightWELD Welding Cart for Storing the LightWELD, Consumables and Gas Bottles
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MODEL LightWELD 1000 LightWELD XC LightWELD XR LightWELD XR 2000
Stock Code IPG-1000 IPG-XC IPG-XR IPG-XR2000
Welding Capability Mild Steel mm 4 4 6.35 8.25
Stainless Steel mm 4 4 6.35 8.25
Aluminium 3 / 5 Series mm 4 4 6.35 8.25
Aluminium 6 Series mm N/A N/A 3 5
Titanium & Nickel Alloy mm N/A N/A 5 7
Natural Copper mm N/A N/A 2 3
Wobble Welding mm Up to 5
Cleaning Scan Width mm N/A Pre & Post-Weld up to 15
Laser Output (Welding Mode) w 1,000 Average 1,500, peak 2,500 Average 2,000, peak 3,000
High Frequency Peak Power for Cleaning w 2,500
Wire Welding Capability Yes
Welding / Cleaning Programme Modes 74
Spot Size μm 50μm 150μm 50μm 50μm
Umbilical Cable m 5m (10m Optional) (Includes Fibre Laser Delivery, Process Gas, Process Head Controls and Safety Interlock Circuits)
Cooling Air Cooled
Connections Front Panel Controls of Laser Power, Mode, Wobble Length & Frequency

Ethernet Connection for Computer Connection

Safety Requires Safety Interlock connection
Width mm 316
Length mm 641
Height mm 534
Weight kg 53

Features

  • Fast and Efficient Welding
  • Air-Cooled Base Unit
  • 5 or 10m Gun Cable
  • 5 Workpiece Clamp
  • (2) Cleaning Nozzles
  • (3) Cleaning Nozzle Inserts
  • (4) Welding Nozzle Tips
  • 3 m CAT 6 Ethernet Cable
  • (5) Cover Slides

*Please note – you will require a laser welding booth with a safety interlock system in order to use this laser welding machine*

Options

Introducing the LightWELD XR 2000: A Superior Upgrade

The LightWELD XR 2000 builds on the success of the existing LightWELD XR handheld laser welder and cleaner, originally released in 2022. With an impressive 2 kilowatts of laser power, this new model offers over 30% more power than its predecessor. This extra power boosts processing speeds and extends welding capabilities, handling steels and aluminium (3 & 5 series) up to 8.25mm, titanium and nickel alloys up to 7mm, and copper up to 3mm.

Optimised Pre-Sets for Welding and Cleaning

Updated and optimised built-in pre-sets make it easy for operators to begin welding and cleaning with minimal setup time. These improvements allow for high-quality welds across a broader material range, increasing productivity and versatility in demanding fabrication environments.

Enhanced Energy Density for Greater Precision

The LightWELD XR series features a smaller laser spot size than the original LightWELD XC, delivering 6X the energy density. This significant improvement enables:

  • Deeper penetration into thicker materials.
  • Greater finesse on thinner materials.
  • A wider process window for challenging materials like copper and titanium.

Additionally, the smaller spot size minimises the heat-affected zone, reducing distortion or deformation of surrounding areas, making it ideal for precision work.

Increased Speed and Fabrication Productivity

The LightWELD XR 2000 offers increased welding speeds while maintaining exceptional quality. Previous LightWELD models were already up to 4X faster than TIG welding, and the XR 2000 further enhances these speed gains. These improvements result in:

  • Increased throughput and fabrication productivity.
  • Faster welding on both thin and thicker materials.

Expanded Cleaning Capabilities

Designed to support new material thicknesses, the XR 2000 includes updated pre-set cleaning modes:

  • Pre-weld cleaning: Removes grease, oils, rust, and excessive oxide coatings to prepare the surface.
  • Post-weld cleaning: Eliminates soot, debris, and discoloration at the seam, leaving a clean, professional finish.

Meeting Industry Demands

“We designed the LightWELD XR 2000 to address the need for fabricators to weld thicker and deeper materials across the full range of capabilities, while maintaining the industry-leading safety standards that LightWELD is known for,” said Daniel Earley, LightWELD Product Manager. “This model provides speed benefits perfect for longer welds on thinner materials, while its increased power maximises productivity for wider welds in the shop.”

Compatibility with the LightWELD Cobot System

The LightWELD XR 2000 is fully compatible with the LightWELD Cobot System, enabling easy automation of welding jobs:

  • Manual guidance allows welders to teach the cobot in minutes.
  • A graphical user interface simplifies system functionality without requiring coding knowledge.

Together, the XR 2000 and Cobot System provide a turnkey laser welding and cleaning solution that delivers unmatched capabilities and efficiency for fabricators.

A Game-Changer for Laser Welding

The LightWELD XR 2000 redefines what’s possible in laser welding and cleaning. With its increased power, enhanced precision, faster speeds, and expanded cleaning capabilities, it offers fabricators a comprehensive and efficient solution for welding and cleaning a wide range of materials. Combined with the LightWELD Cobot System, it represents a cutting-edge step forward in productivity and performance for modern manufacturing.

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