Volumec JoyTap 2 Tapping Machine

Volumec JoyTap 2 Tapping Machine

With thousands of machines sold and a global base of satisfied customers, the Volumec JoyTap 2 is renowned for its exceptional performance, quality, and low energy consumption. The machine’s unique technical characteristics, a result of extensive research and development, allow it to perform a wide range of operations with precision and efficiency. Whether for tapping, screw driving with torque control, helicoil insertion, countersinking, or reaming, the JoyTap 2 is an indispensable tool for modern workshops.

Key Features of the JoyTap 2

The JoyTap 2 integrates advanced technology and superior craftsmanship to deliver reliability and precision:

• New Aluminium Structure: Designed with an exclusive Volumec profile, this structure enhances rigidity and precision compared to earlier models.
• Improved Mechanics: The articulated arm has been refined for smoother movement and greater resistance to wear.
• Next-Generation Brushless Motor (G2): Delivers unparalleled performance, durability, and reliability.
• Integrated Shielded Wiring: Eliminates the need for manual adjustments during movement, enhancing usability.
• VASTC Touch Panel: The market-leading control panel for screwing and tapping, updated with new functions and programmable torque (Nm).
• Multidirectional Head: Features automatic alignment for workpieces from 0 to 90 degrees, ensuring accuracy.
• Low Consumption and Minimum Noise: Optimised for energy efficiency and a quieter working environment.

Advanced Tapping Capabilities

The JoyTap 2 excels in tapping operations, offering both precision and efficiency. Its tapping capabilities include:

• Automatic Tapping Mode: Operators can program pitch, depth, speed, and torque (Nm) to prolong tool life and ensure consistent results.
• Manual Tapping Mode: Provides flexibility by allowing users to adjust speed and torque manually.
• Counting Threads Mode: Ensures accurate thread counting, essential for high-precision tasks.
• Program Storage: Save and password-protect programs for repeated use, ensuring consistency in operations.
• Integrated Interface: Simplifies programming, allowing operators to store and reuse data effortlessly.
• Encoder-Based Control: Guarantees no loss of speed or torque, maintaining optimal performance during tapping tasks.

Screwing Functions for Versatility

The JoyTap 2 also offers exceptional screwing capabilities, making it a versatile addition to any workshop. Key features include:

• Automatic Stop at Pre-Set Torque: Prevents over-tightening by stopping automatically at the desired torque setting.
• End Indication: A green light signals the successful completion of the screwing process.
• Screw Centring System: Ensures precise alignment of screws before starting operations.
• Counter Screwing Function: Provides additional flexibility for diverse applications.
• Program Storage: Save and protect screwing programs with password access for quick reusability.
• Integrated Interface: Allows for easy programming and retrieval of stored data.
• Encoder-Based Control: Maintains consistent speed and torque throughout screwing tasks, ensuring high-quality results.

Industry 4.0 Integration with VASTC-4.0 (Optional)

The optional VASTC-4.0 system takes the JoyTap 2 into the realm of Industry 4.0, providing advanced connectivity and functionality. This cutting-edge system enables seamless integration with modern digital workflows:

• LAN, Wi-Fi, or SIM Card Connectivity: Offers remote access for programming and monitoring operations.
• Remote Program Setup: Create and adjust screwing and tapping programs from any connected device.
• Real-Time Reporting: Download detailed working reports directly to your device, including:

Date and time of operations

Number of tapping/screwing tasks completed

Pitch and depth settings

Torque and speed data

• USB Port: Allows for the direct uploading and downloading of programs to and from the VASTC control system.

Optional Accessories for Enhanced Performance

The JoyTap 2 can be customised with a range of optional accessories to suit specific operational needs:

• Automatic Lubrication System: Ensures proper tool lubrication, extending tool life and enhancing performance.
• High Precision Laser Pointer System: Allows operators to precisely identify drilling or tapping points before starting operations.
• Depth Sensor: Provides accurate control of depth for drilling, tapping, and countersinking tasks.
• Refrigeration System: Includes a 22 l/min emulsion plant for effective cooling during intensive use.
• Workbenches: Specially designed structural benches with reinforced bases and storage compartments. Available with rough or T-slot tops and refrigeration compatibility.
• Ground Fixing Column: Offers a stable and secure base for high-precision tasks, ensuring consistent results.

Conclusion

The Volumec JoyTap 2 Tapping Machine represents the pinnacle of modern tapping and screwing technology. Its advanced features, combined with the optional VASTC-4.0 system and customisable accessories, make it an invaluable asset for workshops seeking efficiency, precision, and versatility. From high-volume industrial applications to intricate, precision-driven tasks, the JoyTap 2 delivers outstanding performance every time. Invest in the JoyTap 2 and take your machining operations to the next level.