Morgan Rushworth MDX Hydraulic Decoiling Machinery
The Morgan Rushworth MDX Hydraulic Decoiling Machinery is designed for efficiency and versatility, handling coil capacities from 4,000kg to 10,000kg with widths up to 1,000mm and thicknesses of 0.5–2mm. Its twin mandrel system allows seamless coil swapping, reducing downtime by enabling one coil to load while the other unloads.
Equipped with motorised loop control and proximity sensor-controlled speed, the decoiler ensures smooth integration with production lines. Coils are decoiled from the top, with speed adjustable to match production requirements. An optional hydraulic loading car further streamlines coil handling, making loading and unloading quicker and more efficient.
| MODEL | MDX600.4000 | MDX800.6000 | MDX1000.10000 | |
| Decoiler Type | Double Head / Hydraulic | Double Head / Hydraulic | Double Head / Hydraulic | |
| Decoiler Capacity | kg | 4000 | 6,000 | 10,000 |
| Coil Inner Diameter (min) | Ø mm | 480 | 480 | 480 |
| Coil Inner Diameter (max) | Ø mm | 560 | 560 | 560 |
| Working Capacity Outside Diameter | Ø mm | 1,600 | 1,600 | 1,600 |
| Working Thickness | mm | 0.5 – 2 | 0.3 – 3 | 0.3 – 3 |
| Width Capacity (Max) | mm | 600 | 800 | 1,000 |
| Roll Inside Pressure System | Hydraulic Mandrel | Hydraulic Mandrel | Hydraulic Mandrel | |
| Mandrel Operating System | Conical Expansion | Conical Expansion | Conical Expansion | |
| Power Transfer System for Drum | Motorised with Reducer | Motorised with Reducer | Motorised with Reducer | |
| Speed Control System | Adjustable drum rotary speed | Adjustable drum rotary speed | Adjustable drum rotary speed | |
| Unrolling Security | Upper pressure arm | Upper pressure arm | Upper pressure arm | |
| Rotation Speed | RPM | Maximum 14 (adjustable) | Maximum 14 (adjustable) | Maximum 14 (adjustable) |
| Control System | Laser Sensor | Laser Sensor | Laser Sensor | |
| Working Direction | Upper / bottom | Upper / bottom | Upper / bottom | |
| Hydraulic Power | From the main power unit | From the main power unit | From the main power unit | |
| Hydraulic Loading Car (Optional) | ||||
| Compatible Decoiler | MDX600.4000 | MDX800.6000 | MDX1000.10000 | |
| Capacity | kg | 4,000 | 6,000 | 10,000 |
| Max. Coil Width | mm | 600 | 800 | 1,000 |
| Max. Coil OD | Ø mm | 1,500 | 1,500 | 1,600 |
| Type | V type (Single) | V type (Single) | V type (Single) | |
| Traversing Style | Hydraulic | Hydraulic | Hydraulic | |
| Lifting Stroke | mm | 300 (Hydraulic Piston) | 300 (Hydraulic Piston) | 300 (Hydraulic Piston) |
| Control System | Via Control Panel | Via Control Panel | Via Control Panel | |
Features
- Twin Mandrel for simultaneous decoiling and loading for maximum efficiency
- Coil holding from inside via hydraulic mandrel expansion
- Coil outfeeds from the top
- Decoil at pre-determined speeds
- Electronically operated turning and stopping system via sensor.
- Mandrel working includes the cross (scissor) construction system.
Options
- Hydraulic Loading Car
Introduction to the MDX Hydraulic Decoiler
The Morgan Rushworth MDX Hydraulic Decoiling Machinery is an advanced solution for efficient and versatile coil handling. Designed to cater to a range of industrial needs, this machine supports coil capacities from 4,000kg to 10,000kg, accommodating widths up to 1,000mm and thicknesses between 0.5mm and 2mm. With its innovative features, the MDX decoiler is ideal for streamlining production lines and minimising downtime.
Key Features and Specifications
The MDX Hydraulic Decoiler is equipped with a host of features that enhance its performance and usability:
- Coil Capacity: Handles coils ranging from 4,000kg to 10,000kg, providing flexibility for various production demands.
- Material Dimensions: Works with widths of up to 1,000mm and thicknesses from 0.5mm to 2mm, ensuring compatibility with diverse materials.
- Twin Mandrel System: Features a dual mandrel design that allows for continuous production by enabling one coil to load while the other unloads.
- Motorised Loop Control: Ensures precise material handling and reduces errors.
- Proximity Sensor-Controlled Speed: Maintains optimal speed control for seamless integration with production lines.
These specifications make the MDX decoiler a reliable and efficient choice for industrial applications.
The Twin Mandrel Advantage
One of the standout features of the MDX Hydraulic Decoiler is its twin mandrel system. This innovative design significantly reduces machinery downtime by allowing operators to prepare and load the next coil while the decoiler processes the current one. This continuous operation capability enhances productivity and ensures that production schedules are met without unnecessary delays.
Seamless Integration with Production Lines
The MDX decoiler is designed to integrate effortlessly with existing production lines. Its motorised loop control ensures that the material is fed smoothly and consistently, reducing the risk of jams or interruptions. The proximity sensor-controlled speed adds another layer of precision, allowing the decoiler to match the pace of the production line for optimal efficiency.
Enhanced Coil Handling
This machinery is built to make coil handling as straightforward and efficient as possible. The coils are decoiled from the top, which simplifies the process and ensures that the material is fed accurately into the production line. Additionally, the optional Hydraulic Loading Car is a valuable add-on, further streamlining the loading and unloading process. This feature reduces manual effort and increases overall productivity by making coil handling faster and safer.
Benefits of the MDX Hydraulic Decoiler
Investing in the Morgan Rushworth MDX Hydraulic Decoiler offers numerous advantages:
- Increased Productivity: The twin mandrel system and motorised controls minimise downtime and maximise production output.
- Improved Accuracy: Proximity sensor-controlled speed ensures precise material feeding, reducing waste and errors.
- Flexibility: The wide range of supported coil capacities and dimensions makes it suitable for various industries and applications.
- Ease of Use: User-friendly controls and optional add-ons like the Hydraulic Loading Car simplify operations, making the decoiler accessible to operators of varying skill levels.
- Durability: Built with high-quality materials, the MDX decoiler is designed to withstand the demands of heavy industrial use, ensuring long-term reliability.
Applications Across Industries
The MDX Hydraulic Decoiler is a versatile machine suitable for a wide range of industrial applications, including:
- Automotive Manufacturing: Supports precise material feeding for automotive components.
- Metal Fabrication: Handles materials used in stamping, punching, and cutting processes.
- Construction Materials: Ideal for processing steel and other metals used in construction.
- Electronics Production: Capable of managing delicate materials with accuracy and care.
Why Choose Morgan Rushworth?
Morgan Rushworth has a long-standing reputation for producing high-quality industrial machinery. With decades of experience, the brand is synonymous with innovation, reliability, and customer satisfaction. The MDX Hydraulic Decoiler exemplifies this commitment, offering advanced features and robust performance to meet the demands of modern industry.
Conclusion
The Morgan Rushworth MDX Hydraulic Decoiling Machinery is a top-tier solution for efficient and versatile coil handling. With its robust design, twin mandrel system, and seamless integration with production lines, it delivers exceptional performance and reliability. Whether you require a machine for automotive, construction, or metal fabrication applications, the MDX decoiler is designed to meet your needs. For businesses seeking to optimise their operations and minimise downtime, this machinery is an invaluable investment.
