Morgan Rushworth MD Mechanical Decoiling Machinery
The Morgan Rushworth Mechanical Decoiler range is designed for versatility and efficiency, offering capacities of 750kg, 2,500kg, and 4,000kg. It accommodates material widths from 20mm to 600mm and thicknesses ranging from 0.3mm to 3mm, making it suitable for a wide range of industrial applications.
Equipped with motorised loop control and proximity sensor-controlled speed, the decoiler ensures precise and consistent material handling. Coils are decoiled from the top, with the speed adjustable to synchronise seamlessly with the production line, enhancing operational efficiency and reducing downtime.
| MODEL | MD300.750 M / F | MD500.2500 M / F | MD1600.4000 M / F | |
| Decoiler Capacity | kg | 750 | 2,500 | 4,000 |
| Coil Inner Diameter (min) | Ø mm | 300 | 400 | 470 |
| Coil Inner Diameter (max) | Ø mm | 550 | 500 | 530 |
| Working Capacity Outside Diameter | Ø mm | 1,400 | 1,400 | 1,400 |
| Working Thickness | mm | 0.3 – 3 | 0.3 – 3 | 0.3 – 3 |
| Width Capacity (Min – Max) | mm | 20 – 300 | 20 – 500 | 60 – 600 |
| Coil Supporting Arms | Adjustable | Adjustable | Adjustable | |
| Drum Shaft Material | Steel | Steel | Steel | |
| Mandrel Operating System | Scissor Expansion | Scissor Expansion | Scissor Expansion | |
| Movement Transfer System | Belt Transmission | Belt Transmission | Belt Transmission | |
| Drum Movement System | Reducer | Reducer | Reducer | |
| Machine Working Direction | Right to Left / Left to Right | Right to Left / Left to Right | Right to Left / Left to Right | |
| Motor A/C | Speed Control | Speed Control | Speed Control | |
| Rotation Speed | RPM | Maximum 14 (adjustable) | Maximum 14 (adjustable) | Maximum 14 (adjustable) |
| Moving Parts | Roller Bearing | Roller Bearing | Roller Bearing | |
| Upper Pressure Arm | Pneumatic (Optional) | Pneumatic (Optional) | Pneumatic (Optional) |
Features
- Coil holding from inside via mandrel expansion
- Coil outfeeds from the top
- Decoil at pre-determined speeds
- Electronically operated turning and stopping system via sensor.
- Mandrel working includes the cross (scissor) construction system.
Options
- Upper Pressure Arm
Introduction to the Mechanical Decoiler Range
The Morgan Rushworth Mechanical Decoiler range is a versatile and efficient solution for material handling, specifically designed to cater to the needs of various industries. With capacities of 750kg, 2,500kg, and 4,000kg, this range offers flexibility and reliability for businesses requiring consistent and precise coil management. Capable of handling widths from 20mm to 600mm and thicknesses between 0.3mm and 3mm, these decoilers are an excellent choice for both small and large-scale operations.
Key Features and Specifications
The Mechanical Decoiler range is equipped with a variety of features that ensure optimal performance:
- Capacity Options: Available in three capacities—750kg, 2,500kg, and 4,000kg—to suit diverse operational needs.
- Material Dimensions: Handles widths ranging from 20mm to 600mm and thicknesses from 0.3mm to 3mm, providing versatility for various applications.
- Motorised Loop Control: Ensures smooth and consistent material handling, reducing the risk of errors.
- Proximity Sensor-Controlled Speed: Allows precise speed adjustments, ensuring seamless integration with production lines.
- Top Decoiling Design: Simplifies the material feeding process and ensures accurate alignment.
These features make the Mechanical Decoiler range a reliable and efficient choice for industries that demand high performance and flexibility.
Enhanced Efficiency with Motorised Loop Control
The motorised loop control system is a standout feature of the Morgan Rushworth Mechanical Decoiler range. This innovative system ensures that material is fed smoothly and consistently, reducing the risk of jams or interruptions. By automating the loop control process, operators can focus on other critical tasks, enhancing overall productivity and efficiency.
Precision with Proximity Sensor-Controlled Speed
The proximity sensor-controlled speed adds another layer of precision to the decoiler’s performance. This feature allows the decoiler to adapt its speed to match the requirements of the production line, ensuring synchronisation and minimising downtime. The result is a streamlined operation that maximises output and reduces waste.
Top Decoiling for Simplified Material Handling
The top decoiling design of the Morgan Rushworth Mechanical Decoiler range simplifies the process of material feeding. By decoiling from the top, the system ensures that the material is aligned accurately and fed seamlessly into the production line. This design not only reduces material waste but also improves the quality of the end product, making it an essential feature for precision-driven industries.
Benefits of the Mechanical Decoiler Range
Investing in the Morgan Rushworth Mechanical Decoiler range offers numerous benefits, including:
- Increased Productivity: The motorised loop control and proximity sensor-controlled speed ensure efficient material handling, reducing downtime and increasing output.
- Enhanced Accuracy: The top decoiling design guarantees precise alignment and feeding, resulting in higher-quality finished products.
- Flexibility: With multiple capacity options and a wide range of supported material dimensions, the decoiler is suitable for various applications.
- Ease of Use: User-friendly controls and automated features make the decoiler accessible to operators of all skill levels.
- Durability: Constructed with high-quality materials, the decoiler is built to withstand the demands of industrial environments, ensuring long-term reliability.
Applications Across Industries
The Morgan Rushworth Mechanical Decoiler range is a versatile solution suitable for a wide range of industries, including:
- Automotive Manufacturing: Supports precise material feeding for the production of automotive components.
- Metal Fabrication: Handles a variety of metals for processes such as stamping, punching, and cutting.
- Construction Materials: Ideal for processing steel and other materials used in construction applications.
- Electronics Production: Ensures accurate handling of delicate materials used in electronic components.
Why Choose Morgan Rushworth?
Morgan Rushworth is a trusted name in the industry, known for its commitment to quality and innovation. The Mechanical Decoiler range reflects the company’s dedication to delivering high-performance solutions that meet the needs of modern industry. With decades of experience and a reputation for reliability, Morgan Rushworth offers machinery that combines advanced technology with user-friendly features.
Built for Long-Term Performance
Durability and reliability are at the core of the Morgan Rushworth Mechanical Decoiler range. Constructed with robust materials and engineered to the highest standards, these decoilers are designed to perform consistently in demanding industrial environments. Regular maintenance and support from Morgan Rushworth further enhance the longevity of this machinery, providing businesses with a dependable solution for their coil handling needs.
Conclusion
The Morgan Rushworth Mechanical Decoiler range is a versatile and efficient solution for material handling. With its innovative features, such as motorised loop control, proximity sensor-controlled speed, and top decoiling design, it delivers exceptional performance and reliability. Whether you are in automotive manufacturing, metal fabrication, or construction, this machinery is designed to meet your needs and enhance your operations. For businesses looking to optimise their production lines and achieve superior results, the Morgan Rushworth Mechanical Decoiler range is an excellent investment.
