Morgan Rushworth ESR Folding Machine

Morgan Rushworth ESR Folding Machine

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    The Morgan Rushworth ESR range of CNC folders are designed to produce fast, accurate and consistent folded parts. Available from 1.5M to 4.2M bending lengths, all models are supplied with a 1M powered back gauge, with optional longer backguages including U and L shaped configurations. The backgauge is integral to the rear support table, which is ideal for the folding of large sheets as the weight of the material is supported, resulting in a traditionally two operator job, being able to be performed with just one.

    The advanced 2D touch screen CNC, controls all upper beam clamping, folding beam and back gauge movements, with programming carried on the machine or on office PC. Once the operator has drawn the job onto the screen, entered the angles and dimensions, selected the tooling from the library, the CNC then firstly calculates whether the job is possible or not, the developed length and the bending sequence including whether to turn material over or around. All ESR models are supplied with a straight rail with optional high divided tools for the production of box and panel type operations.

    Morgan Rushworth ESR Folding Machine

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      Morgan Rushworth ESR Folding MachineMorgan Rushworth ESR Folding Machine
      Video thumbnail showing the Morgan Rushworth ESR Folding Machine
      Morgan Rushworth ESR Folding Machine side viewMorgan Rushworth ESR Folding Machine side view
      Morgan Rushworth ESR Folding Machine bedMorgan Rushworth ESR Folding Machine bed

      Bending Width 1550 mm

      ModelESR 1550.25ESR 1550.30
      Bending Widthmm15501550
      Bending Thickness – Mild Steelmm2.53
      Bending Thickness – Stainless Stainlessmm1.52
      Bending Thickness – Aluminiummm3.54
      Clamping Beam Axis Speedmm/sec7070
      Folding Beam Axis Speedmm/sec6565
      Back Gauge Axis Speedmm/sec200200
      Clamping Beam MotorkW1.11.1
      Folding Beam MotorkW1.51.5
      Back Gauge MotorkW0.40.4
      Lengthmm25002500
      Widthmm13501350
      Heightmm17001700
      Weightkg13001550

      Bending Width 2050 mm

      ModelESR 2050.20ESR 2050.25ESR 2050.30
      Bending Widthmm205020502050
      Bending Thickness – Mild Steelmm22.53
      Bending Thickness – Stainless Stainlessmm1.21.52
      Bending Thickness – Aluminiummm33.54
      Clamping Beam Axis Speedmm/sec707060
      Folding Beam Axis Speedmm/sec656565
      Back Gauge Axis Speedmm/sec200200200
      Clamping Beam MotorkW1.11.11.5
      Folding Beam MotorkW1.51.53
      Back Gauge MotorkW0.40.40.4
      Lengthmm300030003250
      Widthmm135013502500
      Heightmm170017002100
      Weightkg145017003500

      Bending Width 2550 mm

      ModelESR 2550.15ESR 2550.20ESR 2550.25
      Bending Widthmm255025502550
      Bending Thickness – Mild Steelmm1.522.5
      Bending Thickness – Stainless Stainlessmm11.21.5
      Bending Thickness – Aluminiummm233.5
      Clamping Beam Axis Speedmm/sec707060
      Folding Beam Axis Speedmm/sec656565
      Back Gauge Axis Speedmm/sec200200200
      Clamping Beam MotorkW1.11.11.5
      Folding Beam MotorkW1.51.53
      Back Gauge MotorkW0.40.40.4
      Lengthmm350035003850
      Widthmm135013502500
      Heightmm170017002100
      Weightkg160018504350

      Bending Width 3200 mm

      ModelESR 3200.10ESR 3200.15ESR 3200.20ESR 3200.40
      Bending Widthmm3200320032003200
      Bending Thickness – Mild Steelmm11.524
      Bending Thickness – Stainless Stainlessmm0.811.22.5
      Bending Thickness – Aluminiummm1.52.536
      Clamping Beam Axis Speedmm/sec70706060
      Folding Beam Axis Speedmm/sec65656565
      Back Gauge Axis Speedmm/sec200200200200
      Clamping Beam MotorkW1.11.11.51.5
      Folding Beam MotorkW1.51.533
      Back Gauge MotorkW0.40.40.40.4
      Lengthmm4200420044504750
      Widthmm1350135025002500
      Heightmm1700170019002100
      Weightkg1900215047007400

      Bending Width 4200 mm

      ModelESR 4200.15ESR 4200.25
      Bending Widthmm42004200
      Bending Thickness – Mild Steelmm1.52.5
      Bending Thickness – Stainless Stainlessmm11.5
      Bending Thickness – Aluminiummm23.5
      Clamping Beam Axis Speedmm/sec6060
      Folding Beam Axis Speedmm/sec6565
      Back Gauge Axis Speedmm/sec200200
      Clamping Beam MotorkW1.51.5
      Folding Beam MotorkW33
      Back Gauge MotorkW0.40.4
      Lengthmm57505750
      Widthmm25002500
      Heightmm21002100
      Weightkg89009100

      Features

      • Bending angle from 0 – 150 degrees
      • 20 degree 1mm sharp nose clamping beam rail with 25mm clearance
      • 10mm and 25mm wide folding beam rails
      • Fast 1 metre powered backgauge integral to rear table with roller balls
      • Flat lower beam with feather style backgauge fingers
      • 15.6” 2D touch screen control on swinging arm for front and rear operation
      • High speed and high pressure clamping
      • Virtually no marking on material
      • Safe edge can be achieved without tool change
      • Very quiet with low energy consumption as motors only run when machine is working
      • Manual folding beam adjustment
      • Manual crowning system
      • Front light guards barriers for use with rear operation

      Options

      • 3D CNC touch screen controller
      • Longer length back gauges with U and L shape configurations
      • Squaring arm for rear backgauge table
      • Stainless steel backgauge table
      • Brush table to protect material
      • 60mm, 90mm and 120mm high divided tooling with 30 degree feet and 25mm clearance (according to model)
      • Motorised folding beam adjustment

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