Morgan Rushworth ESR Folding Machine

Morgan Rushworth ESR Folding Machine

The Morgan Rushworth ESR range of CNC folders are designed to produce fast, accurate and consistent folded parts. Available from 1.5M to 4.2M bending lengths, all models are supplied with a 1M powered back gauge, with optional longer backguages including U and L shaped configurations. The backgauge is integral to the rear support table, which is ideal for the folding of large sheets as the weight of the material is supported, resulting in a traditionally two operator job, being able to be performed with just one.

The advanced 2D touch screen CNC, controls all upper beam clamping, folding beam and back gauge movements, with programming carried on the machine or on office PC. Once the operator has drawn the job onto the screen, entered the angles and dimensions, selected the tooling from the library, the CNC then firstly calculates whether the job is possible or not, the developed length and the bending sequence including whether to turn material over or around. All ESR models are supplied with a straight rail with optional high divided tools for the production of box and panel type operations.

Morgan Rushworth ESR Folding Machine
Morgan Rushworth ESR Folding MachineMorgan Rushworth ESR Folding Machine
Video thumbnail showing the Morgan Rushworth ESR Folding Machine
Morgan Rushworth ESR Folding Machine side viewMorgan Rushworth ESR Folding Machine side view
Morgan Rushworth ESR Folding Machine bedMorgan Rushworth ESR Folding Machine bed

Bending Width 1550 mm

ModelESR 1550.25ESR 1550.30
Bending Widthmm15501550
Bending Thickness – Mild Steelmm2.53
Bending Thickness – Stainless Stainlessmm1.52
Bending Thickness – Aluminiummm3.54
Clamping Beam Axis Speedmm/sec7070
Folding Beam Axis Speedmm/sec6565
Back Gauge Axis Speedmm/sec200200
Clamping Beam MotorkW1.11.1
Folding Beam MotorkW1.51.5
Back Gauge MotorkW0.40.4
Lengthmm25002500
Widthmm13501350
Heightmm17001700
Weightkg13001550

Bending Width 2050 mm

ModelESR 2050.20ESR 2050.25ESR 2050.30
Bending Widthmm205020502050
Bending Thickness – Mild Steelmm22.53
Bending Thickness – Stainless Stainlessmm1.21.52
Bending Thickness – Aluminiummm33.54
Clamping Beam Axis Speedmm/sec707060
Folding Beam Axis Speedmm/sec656565
Back Gauge Axis Speedmm/sec200200200
Clamping Beam MotorkW1.11.11.5
Folding Beam MotorkW1.51.53
Back Gauge MotorkW0.40.40.4
Lengthmm300030003250
Widthmm135013502500
Heightmm170017002100
Weightkg145017003500

Bending Width 2550 mm

ModelESR 2550.15ESR 2550.20ESR 2550.25
Bending Widthmm255025502550
Bending Thickness – Mild Steelmm1.522.5
Bending Thickness – Stainless Stainlessmm11.21.5
Bending Thickness – Aluminiummm233.5
Clamping Beam Axis Speedmm/sec707060
Folding Beam Axis Speedmm/sec656565
Back Gauge Axis Speedmm/sec200200200
Clamping Beam MotorkW1.11.11.5
Folding Beam MotorkW1.51.53
Back Gauge MotorkW0.40.40.4
Lengthmm350035003850
Widthmm135013502500
Heightmm170017002100
Weightkg160018504350

Bending Width 3200 mm

ModelESR 3200.10ESR 3200.15ESR 3200.20ESR 3200.40
Bending Widthmm3200320032003200
Bending Thickness – Mild Steelmm11.524
Bending Thickness – Stainless Stainlessmm0.811.22.5
Bending Thickness – Aluminiummm1.52.536
Clamping Beam Axis Speedmm/sec70706060
Folding Beam Axis Speedmm/sec65656565
Back Gauge Axis Speedmm/sec200200200200
Clamping Beam MotorkW1.11.11.51.5
Folding Beam MotorkW1.51.533
Back Gauge MotorkW0.40.40.40.4
Lengthmm4200420044504750
Widthmm1350135025002500
Heightmm1700170019002100
Weightkg1900215047007400

Bending Width 4200 mm

ModelESR 4200.15ESR 4200.25
Bending Widthmm42004200
Bending Thickness – Mild Steelmm1.52.5
Bending Thickness – Stainless Stainlessmm11.5
Bending Thickness – Aluminiummm23.5
Clamping Beam Axis Speedmm/sec6060
Folding Beam Axis Speedmm/sec6565
Back Gauge Axis Speedmm/sec200200
Clamping Beam MotorkW1.51.5
Folding Beam MotorkW33
Back Gauge MotorkW0.40.4
Lengthmm57505750
Widthmm25002500
Heightmm21002100
Weightkg89009100

Features

  • Bending angle from 0 – 150 degrees
  • 20 degree 1mm sharp nose clamping beam rail with 25mm clearance
  • 10mm and 25mm wide folding beam rails
  • Fast 1 metre powered backgauge integral to rear table with roller balls
  • Flat lower beam with feather style backgauge fingers
  • 15.6” 2D touch screen control on swinging arm for front and rear operation
  • High speed and high pressure clamping
  • Virtually no marking on material
  • Safe edge can be achieved without tool change
  • Very quiet with low energy consumption as motors only run when machine is working
  • Manual folding beam adjustment
  • Manual crowning system
  • Front light guards barriers for use with rear operation

Options

  • 3D CNC touch screen controller
  • Longer length back gauges with U and L shape configurations
  • Squaring arm for rear backgauge table
  • Stainless steel backgauge table
  • Brush table to protect material
  • 60mm, 90mm and 120mm high divided tooling with 30 degree feet and 25mm clearance (according to model)
  • Motorised folding beam adjustment

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